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[China]
Trade Verify
Address: Room 501, Xuyuan Building, No. 5003 Longgang Road, Shenzhen, Guangdong, China 518000
Contact name:Kary Hou
GUANGDONG HWASHI TECHNOLOGY INC. |
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Auto Intermediate Bulk Container IBC Cage Tank Frame Production Line Welding Equipment Machine
Hwashi IBC Cage Frame Automatic Wel. This machine is designed as
reinforced gantry structure with the advantage of high rigidity and
stable running. The welding power is designed with medium frequency
inverter power supply system with the features of electricity and
energy saving.
The machine is equipped with 6 sets of welding head and 4 sets of
power supply systems. The welding current of each single point
could be adjusted independently in order to ensure the reliability
of welding spot.
Features:
1) Welding Efficiency: 50sec/pc
2) Welding Source: 4 sets MF DC Power Source
3) Feeder Platform Option: Single Layer or Double Layer
4) Unloading System Option: Manual Unloading or Automatic
Mechanical Arm Unloading
Production Capacity: 50sec/pc
Main weld Frame
Four set of MF transformer are used to control 6 set of welding
electrodes to ensure good welding quality for each welding spot.
The two-side piano type welding style can speed up the welding
process. Each metallic grid mesh can be finish with one minute.
Upper and lower air cylinder design can ensure the flat welding
position.
Welding electrode with screw design can make the each electrode
more durable.
Six-Head IBC Frame Automatic Welding Machine
The welding power is designed with 4 sets of MF DC power source.It
can do 6 spots welding at one time. Double layer fixture
feeder.When one fixture is under welding, another fixture can be
loaded with material.
Flat Tube Mesh and Firm Welding Qualit
The welding machine will weld the tube into flat mesh type. Firm
and strong welding quality. It will take about 60sec to complete
the welding process.
Vertical Double Station IBC Frame Bending Machine
IBC cage frame double station bending machine is processed as a whole to ensure high bending precision, stable operation and high efficiency.
Bend the Flat Mesh into Square Shape
The bending machine will bend the flat mesh into square frame. It will takes about 20- 25sec to complete the bending process.
Bending Beam
CNC processed bending beam is used to ensure the bending angle.
Each mold on the bending beam can be adjusted upward and downward for about 3mm to increase bending range.
120 degree mold design made each bending angle more smooth.
Bending Frame
Rectangle shape machine frame with thicker steel column and door shape cover panel, which made the machine firm and stable.
Hydraulic Pressure Station
IBC bending machine is applied to the bending of pallet tank meshes, and they will be bent into rectangular frames with the outline dimension of (1200±5mm)×(1000±5mm).
IBC Cage Frame Locking Machine
IBC cage frame locking machine is processed as a whole, with high
insertion precision, large fastness to locking, stable and
efficient operation.
Locking Efficiency and Quality
The locking machine will lock the ends of the tube frame using
hydraulic force. It will takes about 25-30sec to complete the
locking process.
Adjustable clinching arm
1. According to the different IBC metallic cage design, the
adjustable clinching arm can made wider working range for the
machine.
2. Hydraulic and pneumatic design for clinching arm can make the
machine more efficient.
3. The clinching arm is also designed to automatic jointing the two
side of the pipe together
Hydraulic clinching mold
Clinching mold with hydraulic system can make tight clinching spot
for the pipe to prevent the metallic cage to crack.
Hydraulic pressure station
Auto-sending device available
Auto-sending device for metallic cage can make the auto cage
production more smooth and efficient.
IBC Cage Frame Hole Making and Punching Machine
IBC cage frame hole making and punching machine is used to form the
hole on the frame, so the complete frame can be fixed on the base
frame.
Hole Making Efficiency and Quality
The hole making and punching machine is using hydraulic force. It
will takes about 25-30sec to complete the complete process.
a. Pressing heads with pressing mold
b. Hydraulic station
c. Punching head locating panel
Left-right, forward-backward adjustable loacing panel can make the
punching position in a wider using range.
IBC Cage Base Frame Welding Machine
The base frame welding machine design adopts horizontal structure
and 7 welding heads for completing the welding of base frame.The
operator only need to load and unload the product. The machine will
do the welding automatically.
Product Features:
1. The design adopts horizontal structure and 7 welding heads for
completing the welding of base frame. The operator only need to
load.
2. Welded pallet will be unload automatically. The machine will do
the welding automatically.
3. It adopts 3 sets of MF DC 250KVA power. The machine helps to
increase product quality and production rate, lower the production
cost.
4. Solve the problem of unstable welding quality caused by manual
work. Higher production rate and automation level.
Product Name | IBC frame production line | Style | single row /double row |
Max welding width | 1200mm | Max welding length | 4250mm |
Brand | Hwashi | Colour | blue/yelllow/custom |
Equipped Power | 350kVA/400kVA |
Place of Product | Zhejiang Province,China |
Voltage | 3p 380V
| Material | Galvanized Pipe |
Tickness of the pipe | 1-2mm | duty cylce | 20% |
Diameter of the pipe | 14-20mm | Frequency | 50HZ/60HZ |
pipe loading method | manual/2 labors | Cable size | ≥70mm3 |
working capacity | 350-450(480-550) pcs/8 hours | air pipe size | G1 |
labor demand | 2-3 labors | Water pipe size | G1 1/4 |
Product Features-Tank Sending System:
1. This system is suitable for factories that separate the blowing
machine workshop and the cage workshop.
2. The test tanks are transported by the conveyor to the cage
workshop. No human intervention required.
3.Tank Sending System
4.IBC Bended,Clinching and Punched Cage Placement Area
5.Welded Pallet Stocking Area
6.Auto Pallet Assemble Path
7.Pallet Welding
8.Rotating Cage and Pallet Assemble AreaSafe Passage
9.Pallet Plate Stocking Area/ Auto Feeding
