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Flexible and Varied Automatic Solder Feeder With High-speed Motion And Error Alarm

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Address: 5 Foreign trade industrial park,guanlan town,baoan district.shenzhen city.

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Shen Zhen SMARTER automation equipment Co., Ltd

Flexible and Varied Automatic Solder Feeder With High-speed Motion And Error Alarm

City & Province shenzhen guangdong
Categories Fire Alarm Control Panel

Product Details

 Flexible and Varied Automatic Solder Feeder With High-speed Motion And Error Alarm

 

Specification:

Rack(four axis manipulator)
Model:SR3030S-YM

servo motor drive, embedded industrial computer control

Outline dimension:655mm×725mm×757mm

XY axis moving range

X=300mm Y=300mm

ZR axis moving range

Z=100mm R=360º

The highest  speed

X, Y axis PTP

500mm/sec

Z axis PTP

250mm/sec

R axis PTP

600º/sec

XY axis CP

500mm/sec

XYZ axis CP

250mm/sec

Memory capacity

512MB above(MB100, 000 soldering points per MB)

Position accuracy

0.01mm

Repeatability precision

±0.02mm

Weight

60Kg

Power

300W

Air pressure

4~5kg/cm²

Application range of solder wire

Ф0.3mm~Ф1.6mm

Soldering parameter

Soldering parameter: 8 groups (Point soldering: 4sets; Sliding soldering: 3 sets, Cleaning: 1 set

Soldering temperature set range

0-500℃

Temperature control accuracy

±1℃

 

 

Function & Features /Choice basis:

 

·Y axis cantilevel. Main mechanism of four axises are above the machine. so don’t need to move the soldering product. when applied for production line. no need to design complex product line. only need in line.

 

Four/five axis four axis manipulator, all adopt servo drive and advanced motion control algorithm, greatly improve the positioning precision and repeat precision of end effectors  (soldering tip), and locate accurately for any soldering point in 3D spatial

 

Adopt soldering embedded industrial computer control, Windows CE opera soldering system, online and off-line programming, networking homework, remote connect with the PC, support SPC (statistical process control), thoroughly record production information and opera soldering log, at most 8G storage capacity, can choose single point/single/circulation solder homework.;

 

Simple programming way, can direct input solder coordinates, implement soldering online/offline programming, reappear soldering point coordinates. Demonstration teaching programming operation is convenient, can guide demonstration teaching pendant solder end (head movement) reach 3D space arbitrary solder position, to opera soldering personnel have no special technical and professional requirements, achieving edit operation of humanization

 

Flexible and varied soldering way, while support soldering point solder and slide solder, all the process parameters can be to set by the customer, in order to adapt to all kinds of difficult solder assignments and micro soldering process, all solder parameters may accompany solder coordinates applications and preservation achieve the flexibility of soldering assignments

 

Soldering iron group can adjust in any arbitrary angle, the R axis which controls solder iron set can rotate 360 degrees. According to different pad and components to freely set solder feeder time, Preheat soldering time and soldering time, .which accomplish a complex soldering aircraft of variety soldering of one plate, and diversify solder assignments.

 

External I/O interface can accomplish real-time control of the peripheral devices. Besides, Intelligent control system, perform error alarm, high-speed motion shockproof, and other functions. Intelligent control programs automated and intelligent soldering process

 

The SMARTER soldering robot is applied to point soldering and slide soldering, support for in aerospace, automotive electronic product, which suitable for complicated circuit board, special electronic products mixed solder, and is well deserved to rival with Japan robot, is solder robot of China's first brand.

 

 


Assembly item:

 

No.

Name

Model

Equipment description

1

Rack( four axis manipulator)

SR3030-YM-100

Standard

2

Teaching pendant

TP001

Standard

3

Temperature controller

TAICHI I/TAICHI II

TAICHI I/TAICHI II Optional

4

Solder feeder

SF001/SF002

SF001/SF002 Optional

5

Solder iron set

IS001/IS002

IS001/IS002 Optional

6

Solder tip

 

Select one or custom-made

7

Image pickup display module

 

Additional order

 

Temperature controller:

     Touch screen operation can set 8 groups of soldering parameters (4 groups of point solder, 3 group of slide solder, 1 group of cleanness) and read and by embedded industrial computer and store all the soldering parameter.

  1.       1, The temperature controller can composite with solder feeder, Solder iron set and footswitch to be a simple soldering equipment.

      2, The temperature controller can composite with solder feeder, Solder iron set and four or above axis manipulator to be a soldering robot

 

 

Temperature controller specification

 

Item

TAICHI Ⅰ

TAICHI Ⅱ

Output power

AC100V-240V

AC85V-265Vz

Feed/back solder motor

Feeder

Solder wire range

Ф0.3-1.6mm

The application item of Solder iron set

IS001/IS002

IS003/IS005

Power of solder iron

100W

100W

Y axis cylinder trip of soldering iron

10mm

Soldering condition

101-104(point solder)

201-203(slide solder)

100(cleanness)

Soldering parameter

The first stage of solder send length  0-99.9mm:

The first stage of solder send speed  0.1-90.0mm/s

The first stage of solder back length  0-99.9mm

The first stage of solder back speed  0.1-90.0mm/s

 

Preheat soldering time: 0-99.9s

The second stage of solder send length  0-99.9mm

The second stage of solder send speed  0.1-90.0mm/s

 

the second stage of solder back length  0-99.9mm

 

The second stage of solder back speed  0.1-90.0mm/s

Preheat soldering time: 0-99.9s

The third stage of solder send length: 0-99.9mm

The third stage of solder send speed  0.1-90.0mm/s

The third stage of solder back length  0-99.9mm

The third stage of solder back speed  0.1-90.0mm/s

Temperature control way

forward control +PWM+PID

Interval time

1ms

Temp. set range

0-500℃

Communication way

RS232(store soldering parameter by soldering robot)

Dimension

110(W)ⅹ200(D)ⅹ250(H)

N.W

4.2Kg

3.8Kg

 

 

 

Solder feeder:

      Adjustable solder feeder machine, with accurate screw control and assistant solder feeder function.

       Solder cutter function: Avoiding splash under the high temperature.

      When feeding solder, the notching blade press a small hole on solder, in order to decrease the solder explode leaded by flux under the high temperature and guarantee the cleanness soldering part.

       

 


Solder feeder specification

 

Model

SF001

SF002

Item

DC24V

DC24V

Solder feed motor

step

step

The application range of solder

Ф0.5-Ф1.6mm

Ф0.3-Ф1.6mm

Solder cutter function

with

without

Soldering iron set:

      Cassette Solder iron set, which can replace variety of soldering tip flexibly and puff Nitrogendirectly.
  1.       1, Soldering tip with accurate position function and can precisely alignment with solder wire.

      2Solder tube can adjust in horizontal and vertical flexible

      3, Solder iron set can adjust in arbitrary Angle and direction.

      4, Cooperate with manipulator. Solder iron set can rotate 360 degrees

Solder iron set specification

Model

IS001

IS002

usage

point solder

slide solder

Cylinder trip

10mm

10mm

Soldering tip model

DSC

Selective

Soldering tip power

100W

100W


 
Soldering tips series:
1, High precise thermocouples located in the head of solder tip. so it can detect the micro temperature change of soldering tip in the first time;
2, Reach 300℃ in 6 sec;
3, Cassette design soldering tip is easy to change and install;
4, Variety soldering tip , meet different soldering condition.

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