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No Pollution Industrial Continuous Scrap Tire Plastic Pyrolysis to oil Production Line

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Henan Jinzhen Machinery Manufacturing Co.,Ltd.

No Pollution Industrial Continuous Scrap Tire Plastic Pyrolysis to oil Production Line

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City & Province shanghai shanghai
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Product Details

No Pollution Industrial Continuous Scrap Tire Plastic Pyrolysis to oil Production Line ​

 

Waste tire/plastic pyrolysis plant is a technique which heats waste tires or plastics in a sealed reactor vessel to be pyrolyzed into oil gas, uncondensable gas and carbon black, for tires, also have steel wire. The oil gas then go through a water circulating cooling system to be cooled down to oil, which is a good heating fuel used in industries. The uncondensable gas is usually recycled to heat the reactor or collected for other heating use. Carbon black could be made into pellets for burning and heating, just like coal, or refining for making new rubber products. Steel wire could be sold to the recycle station or steel mill for remelting.


Raw Materials and Final Products and Its Usage.

Raw materials: Waste tyres, waste rubber and waste plastics, etc.

Final products: Steel wires, fuel oil, carbon black and sync gas...

The usage of the final products:

Steel wires: 12%-15% from tyres, to be sold or reprocessed

Fuel oil: Widely used in industries such as steel and iron factories, ceramics or chemical industries or hotels, restaurants etc. as fuel oil, or used for heavy oil generators to get electricity.
Carbon black: Crude carbon black can be used for construction bricks, or widely used as industrial carbon black N774, N660, N330 or color carbon after deep-process.

Technical Parameters
No.
Item
Contents
1
Pyrolysis Plant Daily Capcity
5T/8T/10T/12T/15T
2
Reactor Size
2200*6000mm/2800*6000
3
Reactor Material
Q345R
4
Reactor Thickness
16mm
5
Total Weight
25-35T
6
Running Time
20-24h
7
Operating Power
20KW
8
Space Needed
About 300㎡
9
Labour Needed
3-4 persons
10
Raw Material
Waste tire,plastic,rubber,etc
11
Heating Fuel
Coal,wood,fuel oil,gas,charcoal
12
Output Product
Fuel oil, carbon black,(steel wire)

Factory required

Working Power15-30KW ( Varies by Design and Capacity)
Area Cover300 square meters (L*W*H= 30M*10M*7M)
Labor need2-4 persons( Varies by Configurations)
Processing Time

Loading 2 hours, Processing 8-9 hours, Discharge carbon and steel 1.5 hour

(Take 12 tons/day as sample)

Applicable Material

Waste tyre, Waste Rubber, Waste Plastic, all kinds of oil sludge, waste aluminiu,

foil, electric cable, Waste Leather Offcut, Waste Acrylic(PMMA), etc...

Heating fuelPyrolysis Oil, Natural Gas, Electric , Coal, Firewood .

Characteristics of waste tyre pyrolysis plant

1. High oil output rate 45%--55% with special catalyst formula and high tech.

2. Rapid condensers and large cooling area,assure you get much more and higher quality oil. diversiform cooling system (condensers or pipe pond) can be choose according to client's willingnes.

3. Dust-removing device -four levels dust processing system make sure no any population and the output smoking is the spray .more environmental protection. no-pollution.

4. Double tail-gas recycling and burning system, saving energy.

5. Q245R boiler plate, high temperature resistance, thickness reaches 14mm,guarantee 4-7 years service lives. and optional plate is Q245R.

 

Our Advantages

 
1. Safety. We treat safety as the first important thing in production.
1) Two devices to avoid backfire in production: oil-water separator and anti-back fire device.
2) Vacuum device makes reactor working under ordinary pressure or negative pressure.
3) Temperature monitoring device to avoid excessive working temperature.
4) Pressure gage to monitor the pressure. If it goes above a certain level, the bell will alarm and the safety valve will release the pressure automatically.
5) Carbon black is discharged in a closed situation to avoid catching fire.

2. Environmental protection
1) The flue gas (caused by burning fuel to heat the reactor) will be purified and cooled by dust removal device, then can be
released into air through chimney.
2) The procedure to remove carbon black is working under closed situation to avoid pollution.

3. High oil yield
1) We have 3 steps for cooling system: one condenser pipe, two large horizontal condensers and two vertical condensers. The oil gas pass through 3 steps cooling system in sequence. The total cooling area is 65 square meter.
2) When the oil gas pass through the condensers, it’s divided into several portions by small pipes inside condenser and be cooled separately.
3) In this way we maximize the cooling effect and improve the oil yield.

4. High oil quality
The oil gas is purified by molecular sieve inside catalyst chamber so that the quality of oil is higher.

5. Energy saving waste plastic pyrolysis plant
1) The flame path is designed as spiral so that the quantity of heat can be fully used.
2) The residual gas from pyrolysis is recycled to furnace burning to heating the reactor.
3) The insulation cover is formed by 3 levels: steel plate, rock wool and refractory cement. Excellent thermal insulation effect helps saving fuel.

6. High degree of automation
1) In manufacturing we use auto cutting machine, auto welding machine, auto rolling machine so that both quality and appearance of
our products can be guaranteed.
2) In production, we use auto-feeder to feed raw materials into auto-feeder. By auto-feeder it needs few workers and less time to feed. And because of 50 ton hydraulic pressure from auto-feeder, it can feed more tires than labor.

 
7. Long service life
1) The material of reactor is Q245R boiler plate with 16/18mm thickness which is produced by Chinese well-known enterprise. The head of reactor and accessories are using one-piece molding shell cover rather than welded plate.
2) All cutting, rolling and welding works are finished by automatic machines.
3) We know quite well about the material quality and manufacturing process, that’s why we are confident in the service life of our products.
4) We also supply installation service, training service and one year warranty.

Details of waste tyre pyrolysis plant

 

 

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