Jinan Sunrising Machinery Co.,Ltd. |
|
Automatic Textured Vegetarian Protein(TVP) soya meat Soya Nuggets Process Line
Raw materials used for the Textured soybean protein production line:
Low temperature soybean meal, peanut meal, wheat gluten flour, isolate soya protein etc.
The produced textured soybean protein food is similar to lean meat and very chewy.
It is widely applied to the industries such as ham, sausage, canned food, fast food and quick-frozen food.
Textured soy protein (TSP) is made by forming a dough from high nitrogen solubility index (NSI) defatted soy flour with water in a screw-type extruder, and heating with or without steam. The dough is extruded through a die into various possible shapes: granules, flakes, chunks, goulash, etc., and dried in an oven.
It can be used as a meat replacement or supplement. The extrusion technology changes the structure of the soy protein, resulting in a fibrous, spongy matrix similar in texture to meat.
Soy protein products such as TSP are used as low-cost substitutes in meat and poultry products. Extension may result in diminished flavor, but fat and cholesterol are reduced. Vitamin and mineral fortification can be used to make soy products nutritionally equivalent to animal protein; the protein quality is already roughly equivalent. The soy-based meat substitute textured vegetable protein has been used for more than 50 years as a way of inexpensively and safely extending ground beef up to 30% for hamburgers, without reducing its nutritional value.
Raw materials
Soybean powder, peanut meal.
Capacity
180-220kg/h, 300-500kg/h
Machine material
All the machines are made by Stainless steel 201,If you have special requirement, we also have ss304,ss316.
Voltage
Chinese Input Voltage is 380V/ 50Hz /3, If it is different from yours , we will adjust it .
Process Flow
Mixer---extruder---vibrate cooler---air conveyr---roasting oven---cooling conveyor---(packing machine)
Advantages of Textured Soya Protein Extruder Making Machine
1. The screw material: Alloy steel (38CrMoAL) by nitriding process. High strength and wear-resting.
With good self-cleaning ability, it’s unnecessary to remove the barrel and screws for cleaning.
2. SIMENS (China) Motor
3. It adopts speed-adjusted converter on feeding system, extrusion system and cutting system.
Food grade stainless steel twin screw feeding device guarantees stable materials feeding in the whole food process.
4. Adopted the Delta inverters, ensure the extruder better running.
5. The gearbox has automatic lubrication function, which prolong service life of gears.
6. Cutting knife is fixed in the die head seat, rotary cutting driven by V-belt.
Technical parameter of the protein food production line
Model | CY65 Double-screw extruder line | CY85 Double-screw extruder line |
Installed capacity | 90KW | 120KW |
Power consumption | 65KW | 95KW |
Output | 180-220kg/h | 300-500kg/h |
Size | 16*1.2*1.8m | 18*1.2*1.8m |