The PCB conveyor is a specialized equipment used in the electronics
manufacturing industry for the transportation and handling of
printed circuit boards (PCBs) during the assembly process. It
offers a range of functionality and features that enhance
efficiency, productivity, and safety in the production line.
Features:
1. Modular design, optional assembly as per client’s requirement.
2. Rugged steel design, improves equipment stability .
3. Smooth stainless steel screw to adjust the width of the rail.
4. Variable speed control.
5. Circuit board testing mode.
6. Using a dedicated aluminum slot for transfer orbit to prevent
PCB stuck.
7. Heavier bottom design, not easily shift.
8. Machine length can be customized.
9. Compatible with SMEMA interface.
Specification
Product Name | PCB Inspection Conveyor |
Rail Length(mm) | 500 mm | 1000 mm | 1200 mm | 2000 mm |
Dimension (mm) | 500*700*950 | 1000*700*950 | 1200*700*950 | 2000*700*950 |
PCB Width | 50 to 350 mm |
PCB Direction | L to R or R to L |
Speed | Adjustable |
Control System | PLC |
Track Fixed Edge | Front Fixed or Back Fixed |
Communication | SMEMA for both in & out |
Power Supply | 1 PH AC 220V 50/60Hz (Option:110V to 380V) |
Weight | 70 Kg | 95 Kg | 105 Kg | 150 Kg |
Functionality:
1. Smooth Transportation: The PCB conveyor is designed to provide
smooth and continuous transportation of PCBs along the assembly
line. It utilizes a conveyor belt system or roller mechanism to
move the PCBs from one workstation or process to another without
interruptions or delays. This ensures a consistent flow of PCBs and
minimizes production bottlenecks.
2. Adjustable Speed: The machine allows operators to adjust the
conveyor speed according to the production requirements. It
provides flexibility to match the pace of different assembly
processes or accommodate variations in the manufacturing workflow.
This feature enables optimal coordination between workstations and
prevents PCB damage caused by excessive speed or congestion.
3. PCB Alignment and Positioning: The conveyor may include
alignment and positioning mechanisms to ensure accurate placement
of PCBs during transportation. These mechanisms can include side
guides, pneumatic clamps, or adjustable rails that hold the
4. PCBs securely in position, preventing misalignment or skewing
during transit.
ESD Protection: The PCB conveyor is often equipped with features to
mitigate the risk of electrostatic discharge (ESD) damage to
sensitive electronic components. It may include anti-static
materials, grounding mechanisms, or ionizers to neutralize static
charges, safeguarding the integrity of the PCBs and components.
5. Modular Design: The conveyor system often features a modular
design, allowing for easy customization and expansion. Operators
can add or remove conveyor sections as needed to accommodate
different PCB sizes, assembly line configurations, or future
production line upgrades. This modularity enhances flexibility and
adaptability to changing manufacturing requirements.
6. Integration with Other Equipment: The PCB conveyor can be
integrated with other automated equipment, such as pick and place
machines, soldering machines, or inspection systems. This
integration enables seamless transfer of PCBs between different
processes, optimizing production efficiency and reducing manual
handling.
Usage Range:
The PCB conveyor finds applications in various areas within the
electronics manufacturing industry, including:
1. Assembly Line Transportation: It serves as a vital component in
automated assembly lines. The conveyor system facilitates the
smooth and continuous transportation of PCBs between different
workstations, ensuring efficient workflow coordination and
maximizing production throughput.
2. PCB Inspection: The conveyor system is utilized for PCB
inspection processes. It transports PCBs through inspection
stations, allowing for visual inspection, automated optical
inspection (AOI), or other quality control procedures. This ensures
thorough inspection of
3. PCBs for defects, ensuring adherence to quality standards.
Reflow Soldering: The conveyor is commonly used in reflow soldering
processes. It transports PCBs through the preheating and soldering
zones of the reflow oven, ensuring precise temperature control and
consistent soldering quality. The conveyor system facilitates the
smooth and accurate movement of PCBs during the soldering process.
4. Testing and Packaging: The PCB conveyor is employed in testing
and packaging stages of the manufacturing process. It transports
PCBs to testing equipment, such as functional testers or in-circuit
testers, for quality verification. Additionally, it facilitates the
movement of
5. PCBs to packaging stations for final packaging and shipment
preparation.
Material Handling: The conveyor system can be used for material
handling tasks, such as transferring raw materials, components, or
finished PCBs between different areas of the production facility.
It simplifies the logistics and streamlines material flow,
enhancing overall operational efficiency.
The PCB conveyor plays a crucial role in the smooth and efficient
transportation of PCBs during the electronics manufacturing
process. It ensures consistent workflow, accurate positioning, and
integration with other equipment, contributing to improved
productivity, quality control, and overall manufacturing
efficiency.