APC System Panasonic NPM FEEDER For SMT Pick And Place Machine Integrated Management

Panasonic NPM Feeder

Introduction:

The new NPM Panasonic feeder amplifies the original NPM-W capabilities. This Panasonic NPM feeder has a 10% throughput boost and 25% more accuracy.

Also it integrates new innovations like the Multi Recognition Camera. Moreover, the component range is down to the 03015mm microchip and the preserve capability is up to 120x90mm. Along with that, components are up to 40mm tall with a nearly 6” long (150mm) connectors.

In this Panasonic NPM feeder, the board handling has also been improved. This machine also provides the ability to handle PCBs up to 1,490 x 550mm which is ideal for long LED panels and even the large industrial boards. Also, it’s available in either single lane or dual lane.

There is an improved addition of quick-change feeder carts, auto board support setup, and expanded nozzle capacity, along with 120 feeder inputs in this Panasonic NPM feeder which makes it ideal for “Any Mix Any Volume”.

Panasonic NPM feeder is the next generation of Panasonic’s mounting production. The concept behind manufacturing this Panasonic NPM feeder is “Smart manufacturing”. Because this platform represents higher line throughput and improved quality at a relatively lower cost and this is all because of the integrated automated system.

The APC system and automatic recovery are integrated to provide autonomous line control. Similarly, there is an incorporated floor-management system and remote-operation option improve utilisation combined with lower labour costs.

So, basically it’s an all in one solution. With the Feeder set-up and component supply navigation systems availability it will help to reduce the work variations too.

Because before, this leaded to excessive investments, improper configurations, inadequate capabilities, and even reduced quality. This new and versatile technology is very powerful and the manufacturers can scale NPM production lines to meet production needs while conserving investments.

There are multiple placement and process head options like the plus multiple component supply method which make the NPMP-W2 a perfect addition to any SMT manufacturing line.

The new and revolutionary Multi Recognition Camera has the ability to combines three separate imaging capabilities into a single system. Like the 2D alignment, component thickness inspection, and 3D collinearity measurement and much more. Its field upgradeable system eliminates any kind of configuration challenges that were historically associated with competitive vision systems.

Specifications:

Following are some specifications of the Panasonic NPM feeder:

• This NPM Feeder is equipped with Single-lane mode with a batch mounting of L 50 × W 50 ~ L 750 × W 610.
• The PCB dimensions (mm) of dual lane mode is equipped with a single transfer and a dual transfer batch.
• Single transfer (Batch) of L 50 × W 50 ~ L 750 × W 590 and Single transfer (2-position) of L50 × W 50 ~ L 350 × W 590.
• Similarly, Dual transfer (Batch) of L 50 × W 50 ~ L 750 × W 300 and Dual transfer (2-position) of L50 × W 50 ~ L 350 × W 300
• The required electric source for NPM feeder is 3-phase AC 200, 220, 380, 400, 420, 480 V 3.0 kVA
• The pneumatic source *1 is Min.0.5 MPa
• The Dimensions of NPM feeder is W 1 410 *2× D 2 570*3× H 1 444 *4(mm).
  The total mass of main body is 2740 kg. But it can differ based on the configuration.
• The placement head is present on each side making a total of two, one on front and one on the rear side.
• The component supply tapping is 4 ~ 56 / 72 / 88 / 104 mm.
• The component supply for the stick is it can have a Max. Of 32 product types (single stick feeder).
• The tray specification for component supply is Max.24 which is for one side of tray.
• The placement head for NPM feeder is 16 nozzle V2 per head.
• The maximum speed is 43 000 cph (0.084 s / chip).
• The placement accuracy for the Panasonic NPM feeder is ±25 μm/ chip.
• The component dimensions are 0201 chip *6*7/ 03015 chip *6 0402 chip*6~ L 6 × W 6 × T 3.
• It is 2010 mm in width if extension conveyors (300 mm) are placed on both sides and it is calculated for main body.
• The stick feeders cannot be used on the rear feeder cart of NPM-WXS.
• The Panasonic NPM-W2 feeder has the ability to incorporate the existing feeders, carts, and nozzles to minimize investment and inventory expenses.

Features:

Following are some features and benefits that can be availed after using the Panasonic NPM feeder:

• This NPM Panasonic feeder comes with a board handling up to 1,490 x 550mm (58.1 x 21.6").
• There are quick-change feeder carts and nozzle banks added benefit in this
• It is also compatible with CM & NPM series intelligent feeders & nozzles.
• Directly connectable to NPM-W2 and support for single-/dual-lane transport is available.
• There is a choice of Selection of the mounting head according to production form i.e. Selectable from Lightweight16-/12-/Lightweight8-/3-nozzle head V2
• It has a mutual compatibility with NPM series which mean there can be shared use of the placement head/nozzle, tape feeder and feeder cart.
• The adoption of 3-nozzle head V2 make the product capable of a max placement load of 100N.
• There is availability of board warp detection with Advanced Process Control (APC), and Auto Board Support Pin.
• It is the industry's first 3D Multi Recognition Camera which is as lightweight as 16-nozzle head (for 77,000 CPH)
• It has an increased placement accuracy to 25um (cpk ≥ 1.0)
• With the addition of multiple options, it is the perfect solution for automated SMT production for all kinds of product.
• Also, this machine is fully compatible with other NPM-systems and can therefore also be fully integrated into existing production lines.
• The connection and control via Panasonics is perfected to iLNB which provide a full control of production and required management data which is also available as a single-beam solution.
• NPM-WXS single beam allows various operations ranging, from NPM-series backup to multiple connection configuration.
• Options Panasonic NPM feeder provides:
• The Panasonic NPM feeder is ready for line automatization
• There is an available APC system and an automatic recovery options too.
• There is a remote operation option and an advanced feeder setup and component supply navigation.
• There is low cost of ownership and integrated floor management.

Frequently Asked Questions (FAQS):

What are the Component Verification option?

There are two types of support stations available i.e. power supply station and component supply station. They prevents setup errors during changeover Provides an increase of production efficiency through easy operation. Similarly, it also deters component misplacement and any kind of misplacement by verifying production data with the barcode information on changeover components.

There is an Automatic setup data synching function. Also, the machine itself does the verification, eliminating the need to select separate setup data. With the feature of Interlock function, any problems or lapses in verification will stop the machine so the machine works smoothly.

There is a navigation function which makes the verification process more readily understandable. Lastly, with the support stations, offline feeder cart setup is possible even outside of the manufacturing floor.

Does NPM feeder possess the automatic changeover option?

Yes, there is a supporting changeover which includes production data and rail width adjustment. It will ultimately minimize time loss. There is also a PCB ID read-in function. It is selectable from among 3 types of external scanner, head camera or planning form.

To increase your knowledge about the options you can avail, there is also a feature of offline camera unit. The Component data can be created offline even while the machine is in operation.

Here you can use the line camera to create component data. All the Lighting conditions and recognition speed can be confirmed in advance, so it contributes to the improvement of productivity and quality.

What is the data creation system of Panasonic NPM feeder?

Basically, this data creation system is a software package that provides integrated management of component library and PCB data, as well as production data that maximizes mounting lines with high-performance and optimization algorithms. For data creation, you need to buy a computer separately.

Can you please explain about the Feeder setup navigator option?

Basically, it is a support tool to navigate efficient setup procedure. The tool factors in the amount of time it takes to perform and complete setup operations when estimating the time required for production and providing the operator with setup instructions. This will ultimately visualize and streamline setup operations during setup for a production line.

I like the features of this product, how can I buy this machine from your company?

First of all, you can contact us at our website. Here you can talk to our customer support that you want to buy the following product. Similarly, you can contact us at our number or use our email and then after negotiation of price and confirmation that you want to buy our product.

We will then tell you about the final price, the shipping charges and also discus all the payment methods. We will send you the invoice and after confirming the full payment and quality check before sending the product will be done. The product will be send to you by air or by ports based upon the place order is placed.

What are the new improvement in quality of NPM feeder?

This is software designed to support a grasp of changing points and analysis of defect factors through the display of quality-related information (e.g., feeder positions used, recognition offset values and parts data) per PCB or placement point.

In case of our inspection head introduced, the defect locations can be displayed in association with quality-related information identifies a feeder used for mounting of defect circuit boards.

The Panasonic NPM-W2 feeder has the ability to incorporate the existing feeders, carts, and nozzles to minimize investment and inventory expenses. Based on PCB warpage condition data and thickness data of each of the components to be placed, the control of placement height is optimized to improve mounting quality.

There is also an operating rate improvement. So the added benefit that you can avail is within same table, feeders can be set anywhere. The alternate allocation as well as setting of new feeders for next production can be done while the machine is in operation.

Why Choose Us:

• We are honest and we ensure that in the products we provide. Also, with our unbeatable service quality, we provide our customers the satisfaction they want, as we supply our products worldwide.
• At CNSMT, our goal is to provide high-quality NPM feeder and we specializes in many other products too. All of that in a competitive but reasonably affordable price for our customers.
• We are committed to our work as we work hard, show perseverance, and have strong integrity. Because our main aim is, we believe that customer always comes first, that is why we are continuously growing our team of experts to uphold our company’s long-term perspective for our existing and target customers.
• We take your orders personally and treat them like our own and give you the result that you require. Additionally, with the use of new and advanced technology, we provide improved products and prove to be above standards.
• With our huge experience in this industry, CNSMT has been serving in the SMT industry for over 10 years of experience.
• We mainly operate with new high-end overseas brand equipment such as YAMAHA, JUKI, SAMSUNG, Panasonic, Fuji, and Siemens.
• We continue to invest a variety of smt equipment developing, so our customers can get the machines in low cost and that will ultimately reduce your purchase cost.
• We have the best alliances with many of China’s smt suppliers. So in case, if some of the goods not available in our factory, we can even help you search from our partner’s company at a competitive rate
• You can contact us at info@smtlinemachine.com. Our contact number is +8613537875415. We will provide you with the best customer support and will be happy to help you out about any of your inquiry.

Packing & Delivery

Certification

Company Information

CNSMT is the leading manufacturer and supplieir for SMT machines and Solution with over 10 years' experience in China. And we can also do OEM&ODM for SMT traders, we have vast of sources in SMT field,even you need used or new SMT equipments or other parts, we can help you get the best quality and competitive cost machines.

What we can do for you:

※ We have our own factory make SMT equipments and devices
※ We have a professional technich engineer team for produce machines

※ We can customize variety of SMT machines for you according your requirements

※ We buy and sell used and new SMT equipments all over the world

※ We provide you SMT full line machines and export to worldwide
※ Becoming the most reliable Chinese partner for you.

FAQ:

1. Are you factory?

Yes, we are factory supplier focus on humidity control for 14 years.

2. Can you email the catalog?

Yes, we can send you by email with whole catalog.

3. How to order online?

Confirm product (quantity, price, payment, shipping etc)---waiting for email ---confirm order---make initial payment---production finish---make balance payment---shipping
* click to learn about trade assurance

4. What about the payment way?
30% deposit, balance paid before delivery -- amount > USD5,000
100% deposit -- amount < USD5,000
 

5. What's the shipping way and timing?
We suggest to ship by sea to get cheapest rate, voyage date to America around 30~40 days, to Europe 25~30 days, to Asia and Austrilia 7~15 days. Click here to get exact timing.

6. What's the warranty item?
Warranty time normally is 12 months, if you want to extend the warranty time to 24 months, the value will be 10% more of your order.

7. Can I visit your factory?

Yes sure, welcome to visit our factory to get more profit.

8. How to contact with your factory?
Send inquiry in below form or send mail or call to select your way. Click here

9. Can you customize the product?
Yes, we can customize any products according to customer's requirements.

10. Which payment terms are you doing?
PayPal, West Union, T/T, (100% payment in advance.)

11. Which shipment is available?
By sea, by air ,by express or as your requirement.

12. Which country you have been exported?
We have been exported to many countries, all most all around the world, like Malaysia, Vietnam, Thailand, United States, France, Spain, Mexico, Dubai, Japan, Korea, Germany, Porland Etc.