YAMAHA YSM20R flexible pick & place machine

 

Q: What is the Yamaha YSM20R Pick and Place Machine?
 
A: The Yamaha YSM20R Pick and Place Machine is an advanced technology used in electronics assembly. It is designed to automatically pick up electronic components and accurately place them onto printed circuit boards (PCBs) during the manufacturing process.
Q: What are the key features of the Yamaha YSM20R?
 
A: The Yamaha YSM20R boasts several key features, including high-speed rotary heads for precise component placement, a remarkable placement rate of up to 90,000 components per hour, support for a wide range of component sizes, an advanced vision system for automatic component alignment, intelligent feeders for efficient loading, and a user-friendly interface for easy programming and monitoring.
Q: What types of components can the YSM20R handle?
 
A: The YSM20R can handle a wide range of component sizes, from tiny 0201 (0.25mm x 0.125mm) components up to larger components measuring 45mm x 100mm. It is compatible with components in trays, tape reels, and cut strips.
Q: How accurate is the Yamaha YSM20R?
A: The YSM20R offers exceptional accuracy in component placement. Its advanced technology and vision system ensure precise alignment, minimizing the risk of misplacement or errors.
Q: Can the Yamaha YSM20R adapt to different production requirements?
A: Yes, the YSM20R is highly adaptable. It features intelligent feeders that automatically detect and load components, reducing setup time and allowing for quick changeovers. The user-friendly interface facilitates programming and monitoring, enabling operators to adjust to different production requirements efficiently.
Q: Is the Yamaha YSM20R reliable and durable?
A: Absolutely. The YSM20R is built with durability in mind, making it suitable for demanding production environments. It incorporates advanced error detection and self-diagnostic capabilities to minimize downtime and ensure proactive maintenance.
Q: How can the Yamaha YSM20R enhance production efficiency?
A: The YSM20R significantly improves production efficiency.

Q: What are the key features of the Yamaha YSM20R?
A: The key features of the Yamaha YSM20R include:

High-speed placement capability: It can achieve a maximum placement speed of up to 90,000 components per hour (cph), making it suitable for high-volume production.
Dual-beam gantry system: The machine utilizes a dual-beam gantry structure with two independent heads, allowing simultaneous placement of different components for increased efficiency.
Wide component range: It can handle a wide range of component sizes, from 0201 metric (0.2mm x 0.1mm) to 45mm x 100mm.
Advanced vision system: The YSM20R is equipped with a high-resolution digital camera and advanced image processing algorithms for accurate component recognition and precise placement.
Flexibility and expandability: It offers various feeder configurations and can accommodate up to 120 tape or stick feeders. It is also compatible with Yamaha's commonality concept, allowing easy integration with other Yamaha SMT equipment.
User-friendly interface: The machine features an intuitive and user-friendly interface, making it easier for operators to set up, program, and monitor the production process.

Q: What are the advantages of using the Yamaha YSM20R?
A: Some advantages of using the Yamaha YSM20R include:

High-speed placement: The machine's high-speed capabilities allow for efficient production, reducing cycle times and increasing throughput.
Accuracy and reliability: The advanced vision system and precise motion control of the YSM20R ensure accurate component placement, minimizing errors and improving overall quality.
Versatility: With its wide component range and flexible feeder options, the YSM20R can handle various assembly requirements, making it suitable for a wide range of applications.
Integration capabilities: The YSM20R can be seamlessly integrated with other Yamaha SMT equipment, allowing for a streamlined production process and maximizing overall efficiency.
Support and service: Yamaha has a global network of service centers and support teams, ensuring timely assistance and access to spare parts to keep the machine running smoothly.

Q: What is the maximum PCB size that the Yamaha YSM20R can handle?
A: The Yamaha YSM20R can handle PCB sizes up to 810mm x 490mm (31.9" x 19.3").

Q: Is training available for operating the Yamaha YSM20R?
A: Yes, Yamaha provides training programs for operators to learn how to operate and program the YSM20R effectively. The training covers machine setup, programming, maintenance, and troubleshooting.

Q: Can the Yamaha YSM20R handle odd-shaped components?
A: Yes, the Yamaha YSM20R is capable of handling odd-shaped components. Its advanced vision system and flexible placement heads can accurately place components of various shapes, including irregular or non-standard components.

It's important to note that specific details and capabilities of the Yamaha YSM20R may be subject to change or vary based on the model and configuration. For the most accurate and up-to-date information, it is recommended to consult Yamaha's official documentation or contact their representatives directly.

The Yamaha YSM20 and Yamaha YS24 are both surface mount technology (SMT) machines manufactured by Yamaha Corporation, but they belong to different generations and have distinct features. Here's a comparison between the two:

Generation:

Yamaha YSM20: The YSM20 is from the Yamaha YS Series II generation, which was released prior to the YS Series III.
Yamaha YS24: The YS24 is from the Yamaha YS Series III generation, which is a more recent iteration.
Placement Speed:

Yamaha YSM20: The YSM20 is a high-speed modular pick-and-place machine with a theoretical placement speed of up to 90,000 components per hour (cph).
Yamaha YS24: The YS24 is also a high-speed modular pick-and-place machine, but it has a higher theoretical placement speed of up to 100,000 cph.
Component Compatibility:

Yamaha YSM20: The YSM20 is designed to handle a wide range of component sizes, from 0201 (metric) to 45 mm square or 50 mm x 150 mm rectangular components.
Yamaha YS24: The YS24 is capable of handling a similar range of component sizes, from 0201 (metric) to 45 mm square or 100 mm x 150 mm rectangular components.
Number of Heads:

Yamaha YSM20: The YSM20 features a dual-head system, which means it has two placement heads that can work simultaneously.
Yamaha YS24: The YS24 also employs a dual-head system, allowing for simultaneous placement operations.
Intelligent Feeder System:

Yamaha YSM20: The YSM20 utilizes an intelligent feeder system known as the "YS Feeder." It offers features like component presence verification, automatic nozzle selection, and component traceability.
Yamaha YS24: The YS24 utilizes a similar intelligent feeder system called the "YS Feeder," which provides the same advanced features.
Vision System:

Yamaha YSM20: The YSM20 is equipped with a high-resolution vision system for accurate component recognition and alignment.
Yamaha YS24: The YS24 also incorporates a high-resolution vision system to ensure precise component recognition and alignment.
Software and Programming:

Yamaha YSM20: The YSM20 utilizes Yamaha's "Yamaha Factory Automation (YFA)" software for programming, optimization, and control of the machine.
Yamaha YS24: The YS24 is also compatible with the YFA software, offering similar programming and control capabilities.
These are some of the key points of comparison between the Yamaha YSM20 and Yamaha YS24. Both machines are highly capable and designed for efficient SMT production, but the YS24 offers slight advancements in terms of placement speed and component compatibility due to its newer generation.
 

When considering purchasing a pick and place machine, there are several reasons why you might choose the Yamaha brand:

Quality and Reliability: Yamaha is a well-established and reputable brand known for producing high-quality products. Their pick and place machines are built to stringent standards and undergo rigorous testing to ensure reliability and durability.

Technological Advancements: Yamaha invests in research and development to incorporate the latest technological advancements into their pick and place machines. They strive to stay ahead of the curve by integrating features such as advanced vision systems, precise motion control, and intelligent software algorithms, which can enhance productivity and accuracy.

Flexibility and Versatility: Yamaha offers a range of pick and place machines suitable for various applications and production volumes. Whether you need a compact machine for small-scale production or a high-speed system for large-scale manufacturing, Yamaha has options to meet your requirements. Their machines can handle a wide range of component sizes and types, making them versatile for different assembly needs.

User-Friendly Interface: Yamaha focuses on providing an intuitive and user-friendly interface for their pick and place machines. The software and controls are designed to be easy to navigate, allowing operators to set up and program the machine efficiently. This can contribute to reducing training time and increasing overall productivity.

Excellent Support and Service: Yamaha has a global network of service centers and support teams that can provide assistance in case of any issues or inquiries. Their commitment to customer satisfaction includes timely support, spare parts availability, and ongoing software updates, ensuring that your pick and place machine operates at its best.

Integration Capabilities: If you already use Yamaha equipment or have plans to expand your production line, choosing a Yamaha pick and place machine can offer advantages in terms of integration. Yamaha provides comprehensive solutions for SMT (Surface Mount Technology) assembly, including printers, dispensers, inspection systems, and more. Opting for a Yamaha pick and place machine can facilitate seamless integration with other Yamaha equipment, streamlining your production process.

It's important to evaluate your specific needs, budget, and production requirements when choosing a pick and place machine. While Yamaha is a reputable brand with many benefits, it's always a good idea to compare different options and consider factors like cost, after-sales support, and compatibility with your existing infrastructure before making a final decision.

If you're interested in buying a used Yamaha YSM20R, here are some general steps you can follow:

Research and Identify Sellers:

Look for reputable sellers or distributors who deal with used SMT equipment. Online platforms, industrial equipment dealers, and auction websites can be good sources to find sellers.
Check for reviews and ratings of the sellers to ensure their credibility and reliability.
Determine Your Requirements:

Assess your production needs and consider the specific requirements of the Yamaha YSM20R model you want. Determine the configuration, options, and specifications that would suit your manufacturing requirements.
Compare Prices:

Research the market to get an idea of the price range for used Yamaha YSM20R machines. Compare prices from different sellers to ensure you're getting a fair deal.
Inspect and Verify:

If possible, try to inspect the machine in person or request detailed photographs and videos of the machine's condition, including its exterior, interior, and components.
Verify the machine's operational status and maintenance history. Ask the seller for information on any repairs, upgrades, or issues encountered during previous usage.
Request Documentation:

Ask the seller for any available documentation related to the machine, such as the user manual, service records, and warranty information. This will help you understand the machine better and assess its reliability.
Negotiate and Finalize the Deal:

If you are satisfied with the condition, pricing, and documentation, negotiate with the seller to reach a mutually agreeable price.
Discuss payment terms, shipping arrangements, and any warranties or guarantees associated with the purchase.
Consider seeking legal advice or involving a trusted intermediary if necessary to ensure a secure transaction.
Arrange Logistics:

Once the deal is finalized, make arrangements for shipping or transportation of the Yamaha YSM20R to your location.
Ensure that the machine is properly packed and insured during transit to protect against any potential damage.
Installation and Support:

Plan for the installation of the machine at your facility. If needed, consult Yamaha or an authorized service provider for guidance or assistance with installation, setup, and training.
Remember to exercise caution while buying used equipment and conduct due diligence to minimize risks. It's important to thoroughly research the seller, inspect the machine, and gather all necessary information before making a purchase.