Qinyi Electronics Co.,Ltd QYSMT |
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Smt Automated Optical Inspection Equipment With 3D Color SPI ON Line VCTA-V850/V850L
1, High precision control platform
The motion platform adopts the servo motor and high precision ball screw structure, high-speed, stable, no vibration, no noise. With the high precision grating closed-loop feedback system, the movement precision can reach 1um.
2, High definition, high speed camera
High frame rate industrial camera and lens to achieve the high speed photography; Self-owned intellectual property RGB light can get 2D & 3D true color image which look realistic; The GPU parallel processing technique can greatly improve the speed of calculation and detection.
3,Double projective structure grating system
The N step phase shifting algorithm bassed on the white light moire fringe technique, providing 1um high inspect accuracy; There are multiple grating for option to deal with light and shadow.
4, True color 3D image
Phase measuring profilometry ( PMP ) based on the sinusoidal motion projection by structure grating, the multiple images by discrete phase shift, to calculate the phase distribution by multi-
phase, the triangulation and so on to get the high-precision outline and volume of the object to be measured, and shown in 3D true color.
5,Humanized GUI
The software can create the PAD information automatically by input the CAD file ( in dxf ) or the Gerber file ( in RS274-D,RS274-X ), only need to set inspect parameters to finish the rogramming.
6, Detailed SPC analysis system
SPC analyzed the feedback of test informations to promote theimprovement of the process, in order to prevent adverse. The operator can view test report visually by pie chart or column chart. And the statistical information can be output in Html, Excel or Image format.
Types | Items | Specifications | ||
Inspection | Camera | Digital High Speed CCD 5M Pix | ||
Light | Ring R/G/B LED and White LED | |||
FOV | 32mm*32mm(20μm) | |||
Speed Per FOV | <0.6s | |||
Detect | Solder/Red gum: Volume,Area,Height,Shape,Shift,Bridge,Overflow | |||
Defect | None,Shift,More,Less,Bridge,Pull,Shape,Gold finger,Height,Overflow | |||
Height Range | 10~400um | |||
Area Range | 0.15mm×0.15mm~10mm×10mm | |||
Height Accuracy on a Certificated Target | 1μm | |||
Height/Area/Volume Repeatability on a Certificated Target | <1μm@3sigma | |||
GR&R | <10% | |||
Software | OS | Windows 7 | ||
Vision | Spec. | Dual 3D Projection(Single optional)avoid shadow and reflection | ||
UI | GUI/Easy use,support English/Chinese/Big5 | |||
Result | 2D/3D true color | |||
MARK | 2 Marks/Board or 2 Marks/Array, support bad mark | |||
Program | Gerber 274D/X,CAD,Offline program,Bare Board Teach | |||
SPC | Offline SPC | Support | ||
Chart | Any Time Chart | |||
Histogram/Control/Compare chart | Volume,Area,Height,Shift | |||
Export | Excel,Jpg,Bmp | |||
Hardware | PCB Transmit | Bottom-up fix; Auto transmit and width correct based on SMEMA;Height: 900±200mm | ||
PCB Size | 50mmx50mm`330mmx250mm, 80mmx80mm`460mmx510mm | |||
PCB Thickness | 0.5mm~5.0mm | |||
Max PCB Warp | <2mm | |||
X,Y platform | Motion | Servo Motor Control | ||
Position Accuracy | <1μm | |||
Speed | 700mm/s | |||
Control | Computer | Industrial computer:Intel 4 core/8G DDR/500G HD | ||
Display Output | 19 inch LCD | |||
Others | Machine Dimensions | 100cmx100cmx155cm | ||
Weight | 710kg /800K
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Power Supply | AC220V±10%,50/60Hz,1200W | |||
Environment | Temperature: 10-40℃,Humidity: 30-80%RH | |||