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Heat Exchanger Large Industrial Ultrasonic Cleaning Machine Hard Debris Descaling

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Heat Exchanger Large Industrial Ultrasonic Cleaning Machine Hard Debris Descaling

Country/Region	china
City & Province	shenzhen guangdong
Categories	Welding Equipment

Product Details

7 Meter Heat Exchanger Hard Debris Descaling Large Industrial Ultrasonic Cleaning Machine

Products Description

Specifications of 6.5 mtrs heat exchanger ultrasonic cleaner
Model name	JTS-11920GS
Working vessel Dimensions	20 ft * 6.2 ft x 6.2 ft (LxWxH).
Cleaning vessel	cleaning vessel, length approx. 6.1 m.
Cleaning tank capacity	7753 Gallon
Material	all-stainless steel 304.
Total ultrasonic energy	max. 96 kW
Ultrasonic generator	40pcs, all installed on a shelf
Ultrasonic technology	electric control unit with climate control system
Transducer frequency	28 kHz or 40 kHz
Ultrasonic transducer power	ultrasonic power 1920x50W = 96 kW.
Ultrasonic mode	3 cleaning stages, at 100%, 80% and 60%, in this mode the transducer power will randomly be switched for approx. 20% or 40% of the transducers, in order to realize a quicker cleaning process. in this mode cleaning nonferrous metals, like aluminium (attention to the kind of applied detergent), copper and brass is also possible
Heater	60 kW, electric. temperature approx. 20-95°C, in combination with ultrasonic power
Oil skimmer and separator	On behalf of removal of floating contaminants
Overflow tank	On behalf of maintaining the right liquid in cleaning vessel
Cover	for covering the cleaning tank top, hydraulically operated
Leveling	8 manually adjustable legs for system leveling
Basket	on behalf of safe positioning of parts; max. permissible weight 15 tonnes
Catwalk	at the front and rear; incl. 2 stairs.
Control	by means of a PLC.
Power supply	3 phase power
Shipment	designed for transport in a 40 ft container.

Product Overview

Heat Exchanger Ultrasonic Cleaning Machine

Our specialized, ultrasonic vessels simply provide a better clean in less time!
Ultrasonic sound wave technology is by no means new - it is a tried and true process.

Skymen has simply developed it on an industrial scale - one where we provide custom vessels to clean a.o. heat exchangers of various sizes and scales.

Features at a Glance

Application for different items

Shell and tube heat exchanger 2. Hybrid heater exchanger
ASME heater exchanger
Double heater exchanger
Safety heater exchanger
Cooler-Heater Unit
Sea water Cooler-Heater Unit
Cooler-Heater Unit
In-tank heat exchanger
Bare tube heat exchanger
Exhaust gas recirculation
Gear box oil cooler-in-tank
Oil air cooler

Benefits

Easy control.2. Suitable for 24/7 use
Economy of space
Minimal pollution for working place
No disassembly in transport 
Transported in a 40ft container
Saving detergent
Saving water
Saving labor
Saving time
Thoroughly cleaning
Safety for workers
Friendly to environment

Unique selling points

(Waste) water savings2. Higher cleaning level
Noise reduction
Cleaning speed
Safety level
Environmental aspects
Staff expenses savings
Energy savings
Maintenance costs savings
Minimal damage to items
With Oil skimmer and separator
With Overflow tank
With hydraulic lifting system

Details Images

Characteristics

Ultrasonic activity operates on similar principles to sound waves. As electrical energy is transferred to mechanical energy, it causes positive and negative pressure waves that generate microscopic bubbles that form on all surfaces throughout the component being cleaned. But these are no ordinary bubbles. The air bubbles in the fluid in ultrasonic cleaning equipment implode when they come into contact with a solid surface. This effect is known as cavitation. When the air bubbles implode, a powerful jet of fluid is created which comes into contact with the surfaces of the objects being cleaned at extremely high pressures and temperatures. This dynamic effect separates contaminants from all surfaces without damaging the object in any way. These micro-jet shock waves, combined with special ultrasonic cleaning solvents, remove bitumen, heavy oils, fats lime scale deposits and other (chemical) waste products in refineries much faster and more thoroughly than conventional methods (high pressure,steam, mechanical and chemical cleaning).
Usage: The system is developed to generate a faster and higher cleaning level by means of ultrasonic power, in combination with specialized chemicals (degradable). Due to the microscopic level a perfect inner and outer penetration will be created.

Application

Same Series Machine List

Model No.	Usable dimensions	Ultrasonic power	Heater	Vessel volume
JTS-1800GS	3.1 x 1.0 m (lxw)	40 kW	36 kW	5,500L / 1453 Gallon
JTS-12240GS	7.0 x 1.9 m (lxw)	112 kW	60 kW	25,000L / 6604 Gallon
JTS-13200GS	9.0 x 1.9 m (lxw)	160 kW	90 kW	35,000L / 9246 Gallon
All dimensions' heat exchanger ultrasonic cleaning machine can be customized

Cleaning Effect

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