Precision Cleaning of Aircraft Parts with Ultrasonic Cleaners
JP-2108GH is a twin ultrasonic tank, 1st tank for cleaning ,2ed
tank for drying.
- Cleans all types of aircraft parts including generators, brakes,
actuators, shuttle valves, filters, engine blades and vanes,
aircraft wheels, and bearings
- Cleaning results equal to or better than traditional solvent
- Avoids harmful metal loss or erosion of base metal surface or
potential of surface defects with sand blasting
- Uniform cleaning process delivers consistent results every time
- Increases lifespan of component due to less aggressive cleaning
- Usually a single step process with no manual intervention
Adavantage of ultraosnic cleaner
Precision cleaning of your aircraft components is an operational
safety requirement – a matter of life and death. Parts need to be
thoroughly prepped to meet stringent aviation safety norms.
Cleaning being an important element in this process requires
special consideration. Traditional cleaning methods are labor
intensive and inconsistent. Parts that require cleaning typically
require pretreatment before being subjected to an aggressive
cleaning regime that could involve water or sand blasting. This can
decrease the life of the component material and in some cases even
damage the surface.
Ultrasonic cleaning is a revolutionary approach to cleaning that
drastically reduces the cleaning time while improving the quality
of the cleaning action. The cleaners work on the principle of
agitating aqueous or semi-aqueous cleaning solvents using high
frequency sound waves. With ultrasonic cleaners, parts cleaning is
a batch operation. This saves hundreds if not thousands of
person-hours as compared to the traditional process where each part
requires individual attention.
Basic Function :
1st ultrasonic tank: installed with ultrasonic cleaning transducers to operate cleaning
process by ultrasonic transducer vibration.
2nd Dryer tank : it has heater and hot-air circulation system.
Usually one dryer tank take 8~10min to dry parts. The heated air
generated by motor circulated to dry the parts.
The heating temperature is adjustable(room temperature~200℃).
You can adjust temperature when drying plastic parts and usually
Skymen can also OFFER 3 tanks, 4 tanks, 5 tanks big ultrasonic
cleaner machine, and fully automatic ultrasonic cleaning machine.
Any question or technical problems, please don’t hesitate to advise
The process of ultrasonic cleaning utilises high frequency sound
waves which are radiated through a liquid medium. These sound waves
are created by a number of transducers which are bonded to the base
of the ultrasonic bath. As an electrical current is passed through
the two transducer crystal rings they become agitated and vibrate
at around 40,000 times a second. This vibration converts the
electrical energy to sound energy which is then transferred through
the base of the tank into the liquid.
As the sound waves pass through the fluid microscopic bubbles form.
These bubbles continue to grow in size until they become unstable
and cannot support their own density, causing them to implode. This
is the phenomenon known as cavitations. As these bubbles collapse
the surrounding cleaning fluid rushes in to fill the gaps, which
creates an action similar to that of a scrubbing brush, but
thousands of times a second per cubic centimetre. It is this
process which gives ultrasonics its powerful cleaning action and
makes it the most effective method for removing contaminants from
hard substrates or complex shapes.
|jewelry||Jewelry, diamond, gold, silver products,|
|machinery||Moulds, precision parts, pressing parts, camera parts, bearing,
|electronics||PCB board, electronic parts, TV parts, computer parts|
|Auto industry||engine parts, gear box, shock absorber, auto nozzle, cylinder,
|Dental& Medical||dental tools, medical tools, injector, surgery tools, dropper,
|Plating& painting||polishing parts, SUS cutter, tableware, plating|
|Food industry||Oven tray, boiler, bottles, bottle cap, filters|
|Optical& watch maker||optical lens, eyeglass, sunglass, metal, gold, jewelry, diamond,
watch band, watch cover, watch hand|
|textile||spinneret plate, rubber parts, plastic molds, toy|
|others||seal, flapper, coins, pottery, bank card, IGBT|
Another major benefit of ultrasonic cleaning is its ability to
reach hidden areas. This will occur anywhere where water particles
can reach. This means that items such as cylinder heads, which have
a number of internal channels, will be thoroughly cleaned
throughout. The cleaning fluid will flood these channels enabling
the scrubbing action to work in even the deepest and smallest