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Electrical Plating ABS PP PC Vacuum Casting Services CNC Plastic Prototype

Country/Region	china
City & Province	shenzhen
Categories	Tool Processing Services

Product Details

Custom CNC Plastic Prototype Resin ABS PP PC Household Medical Auto Parts Silicone Mold Service Vacuum Casting Service

Xiange is fully capable of handling your vacuum casting and silicone molding needs. With years of expertise in the field, we can fabricate your plastic parts to the highest standard, as well as cost-efficient and with fast turnarounds.

Specification

Vacuum Casting For Low Volume Manufacturing
Material	HeiCast Japan-Hei Cast 8751 (PC Like), Hei Casti-8150(ABS Like), Hei Cast 8400(Rubber Like), Hei Cast8550(PP like). Pelnox Japan-MU-52/55/56 (ABS Like), MU-858(Fire-frame ABS Like) MU-70(PPl Like), MU-89(Rubberl Like). Axson France-PX 527(PC Like), PX5210(PMMA Like), PX 223HT/118PA(ABS Like), PX245 (PA Like), UP 5690(PP/HDPE Like). Synthene France-PR 700(ABS Like), PR 740(PP/HDPE Like)PR 751(Thermal Resistance), PR2900(PA/PC Like), PRC1708(PMMA Like).
Drawing Format	STP, IGES, Pro/E, AutoCAD, SOLIDWORK, CAXA, UG, CAD, CAM, CAE,etc
Application	Automotive, Test systems, Sensors, Medical, Sports, Consumer, Home appliance,Electronic, Pumps, Computers, Power and energy,Architecture, Printing, Food, Textile machinery, Optical, Lighting, Security and safety, AOI, SMT equipment, etc.
MOQ	1 PCS
Finishing Services	Painting , Electrical Plating , Silkscreen , We can do any color according your requirement.
Color	Depends on Your Requirement.
Quality Inspection	1.Materail:Strickly control of material selection , meet clients request. 2.In-prosess inspection:detect product after each process finished. 3.Final inspection :stricly quality test before items are packed.
Packaging Shipping	Carton, Box, wooden or as required; DHL or FEDEX.
Technical Guide for Vacuum Casting
Standard Accuracy	Standard tolerance on ±0.15mm/100mm, with precision able to reach ±0.05 mm.
Maximum Size	The vacuum equipment can hold 2.0M1.2M1.0M mold specifications.
Minimum Wall	The minimum wall thickness is 0.5mm, the best is 1.5mm～2.5mm to ensure the mold is filled properly.
Lifetime of Mold	Typical quantities up to 20-25 copies per mold.
Leading Time	Up to 200 copies can be produced in 7 to 10 days
Finishing Services	Colored, textured, painted, coated, clear polished, insert, and over-molding.

Industry Range	What we can Provide
CNC Machining Service	Turning, Milling, Stamping, Bending, Welding, Tapping, Riveting, Gear cutting, Wire-cutting, etc
Sheet Metal Service
Home Appliance Prototype	Refrigerator, Washing Machine, Microwave Oven, Hair Dryers, etc.
Auto Part Prototype	1:1 or 1:10 Car Model, Auto Parts, Bumper, Dashboard, Car Lamp, Motorcycle, Scooter, Bike and etc.
Medical Device Prototype	Scanner Case, Ultrasonic diagnostic imaging care etc.
SLS/SLA 3D Printing Service	Custom SLA SLS custom 3D printing service
Vacuum Casting	Low MOQ customization service

Vacuum casting is a manufacturing technology that uses a vacuum to draw liquid casting material into a mold. It differs significantly from injection molding, which pushes liquid material into a mold using a screw.

The process of vacuum casting offers significant advantages, and is particularly useful for parts that have undercuts or fine details.

The resin part is then cured in an oven and removed from the silicone mold after cool down, which can be reused around 20 times.

Each cast part is an exact copy of the original master model. It’s a perfect

solution for rapid prototyping and making small batches of quality parts.

OUR ADVANTAGES

High precision Fast Lead Time

Strictly Confidential Quality Inspection

Service Items	CNC Machining, Prototype, 3D Printing, CNC Precision Parts, Sheet Metal Processing, Silicone Compound Mold, Small Batch Customization, Vaccum Casting 3D,RIM, Printing product parts prototype Services etc.
Service Features	Technological Innovation, Complex and Difficult Sample Processing, Fast Quotation, Fast Processing, High Precision, High Quality, Product Confidentiality, One-to-one Service, High Cost Performance
Application Area	Mechanical Hardware, Electronic Instruments, Household Appliances, Lighting, 3C Digital, Mobile Phones, Automobile & Motorcycle Accessories, Automated Robots, Drones, Medical Equipment, Aerospace & Military Industry, etc.
Processing Technology	3/4/5-axis CNC Machining, Lathe Processing, Rapid Prototyping, 3D Printing SLA/SLS/SLM/FDM, Silicone Compound Mold, Sheet Metal Forming, EDM, Wire Cutting, etc.
Processing Equipment	CNC Machining Center, CNC lathe, CNC Engraving & Milling Machine, Milling Machine, 3D Printer, Drilling & Tapping Machine, Sandblasting Machine, etc.
Processing Material	Metal: Aluminum Alloy, Zinc Alloy, Magnesium Alloy, Titanium Alloy, Steel, Copper, Brass, Stainless Steel, Sheet Metal, etc. Plastic: ABS, PC, PE, PP, POM, Acrylic (PMMA), FR4, Nylon, Bakelite, Silicone Rubber, etc.
Surface Treatment	Grinding, Polishing, Silk Screen, Electroplating, UV, Oxidation, Wire Drawing, Laser Carving, Sandblasting, Leather Texture, Surface Etching, Baking Finish Encapsulation, Transfer, Bronzing, etc.
Inspection Equipment	3-coordinate Measuring Instrument, 2.5-dimensional Measuring Instrument, Inner Diameter Micrometer, Outer Diameter Micrometer, Electronic Height Ruler, Thread Pass-through Gauge, External Thread Ring Gauge, Electronic Caliper, Needle Gauge, etc.
Product Packaging	Inner Packing: Foam, Plastic, Paper, etc. Outer Packing: Hard Thick Cardboard Box, Custom Wooden Box, etc.

What makes Xiange ’s vacuum casting service unique?

Our vacuum casting service is noted for its exceptional quality and speed. Our skilled technicians combine decades of experience with the latest technologies to produce exceptional prototypes and engineering models quickly. We can also further enhance your parts with a suite of finishing services including machining, media blasting, printing, painting and more.

Can Xiange provide design services, industrial design support or product development support as an extension of its vacuum casting services?

Yes. To supplement our vacuum casting services, we offer an expanded service geared for design-for-manufacturing support. While we once reserved this service only for approved orders, we now provide it to all incoming RFQs. We also offer light assembly services to meet your needs.

What are Xiange ’s quality standards for its vacuum casting services?

To ensure the highest standard of quality for all of your finished parts, our team adheres to a strict quality control process. This starts with the verification and testing of all materials. During production, we meticulously control temperature, humidity and other processing conditions to maintain the highest degree of consistency in your parts.

How do I get a quote for Xiange’s vacuum casting services?

We make it easy to get a fast quotation. Simply upload your CAD files and product details and we’ll send you a free quotation within 24 hrs. or less.

What are the limitations of vacuum casting?

There are some limitations to the vacuum casting process. Developers need to use good design practices to ensure enough draft so the part can be released. For the same reason, avoid undercuts, deep ribs, bosses and other features that will destroy the relatively soft silicone mold when it opens.

What happens to the silicone mold(s)? Can I keep them?

The silicone molds used in vacuum casting have a short lifespan, typically around 20 moldings, so we dispose of them after use. If you wish to keep the 3D printed or CNC machined master model, talk to us directly.