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Fiber Laser Rust Removal Machine , 100 Watt Portable Laser Metal Cleaner

Riselaser Technology Co., Ltd

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Address: Room 305, Building 5, COFCO (Fuan) Robot Intelligent Manufacturing Industrial Park, No. 90 Dayang Road, Fuhai Street, Bao'an District, Shenzhen, China, 518103

Contact name:Alex Ren

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Fiber Laser Rust Removal Machine , 100 Watt Portable Laser Metal Cleaner

Country/Region china
City & Province shenzhen guangdong
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Product Details

 

High Precision Optic Fiber Laser Cleaning Machine for Car Mould Tire Mold

 

The laser with optical fiber output, fully closed and stable light path,over100,000 hours continuous service life, lifelong maintenance-free, forced air cooling, machine integrated power 480W, environmental protection and energy saving, compact and portable.

 

Technical Parameters for 100W Laser Source for Cleaning Use:

CharacteristicsTest ConditionMin.valueTypical valueMax.valueUnit
Operating ModePulse
PolarizationRandom
Laser Beam ModeCustomized for cleaning
Output Power100% output power99.9100110W
Power Tunable Range 50% 100% 
Central Wavelength100% output power106010641068nm
Pulse Width100% output power80100160ns
Long Time Power Stability100% output power ±2±5%
Total Consumption480W (AC110V or 220V)
Weight22.7KG
CoolingForced air

 

The problems of Traditional cleaning industry:

 

Mechanical FrictionCleaning

high cleanliness,

damage base material

Chemical Etching Cleaning

unstressed cleaning,

heavier pollution

Fluid solid jet cleaning

high flexibility, high cost

complex effluent treatment

High frequency ultrasonic cleaning

good cleaning effect,limited size,dry workpeic

 

Laser Cleaning Feature:

1) Accurate laser cleaning for exact position and precise size.

2) Widely applied in flat,curved and three-dimensional surface for work piece of elastic material and plastic with very small and deep holes.

3) Flexible operation for work pieces with complicated geometric construction can be realized by mechanized or hand-held laser cleaning head.

4) No maintenance and no consumables,dust-free,no chemicals,no pollution.

5) Non-contact cleaning and no damage for substrate Extremely.

6) Low cleaning cost and High cleaning efficiency.

 

Application Areas:

Whether the surface is metallic, plastic, ceramics, glass, stone or concrete, the results speak for themselves.

Metal surface derusting

Surface paint removal paint treatment

Surface without dirt, stains, dirt cleaning

Surface coating, coating removal

Oxide surface,Oil stain and contaminant cleaning

Welding surface / spray surface pretreatment

Stone figure surface dust & attachment cleaning.

Rubber/plastic/metal mold residue cleaning

 

Application:

Mould Cleaning

mould cleaning.jpg

Peeling or Coat Removing

peeling or coat removing.jpg

Pretreatment before coating

pretreatment before coating.jpg

Airospace parts cleaning

Airospace parts cleaning.jpg

 

 

 

Soldering Welding

Pretreatment

Soldering and welding pretreatment.jpg

Clean oxide,smeary,oil stain,residue

clean oxide, smeary, oil stain, residue.jpg

Restoration and preservation

Restoration and preservation.jpg

 

Typical Application - Rust Removal:

High energy pulsed laser focusing on the surface of object to simulate plasma, continuous irradiation of high-energy plasma instantaneous formation and expansion, resulting in a series of tiny explosions, formating plasma blasting, finally achieve the relativel smooth corrosive layer of boject surface to physical blasting burst, and move through the high speed laser spot to form a plume that will clean the debris to complete the cleaning. Mainly used in metal rust.

 

Base material

Corroded degree

(mm)

Cleaning effeciency

(mm²/s)

Valid focal depth

(mm)

Cleaning effectBase matel damage

Rusty carbon steel

cast iron

medium corrosion

0.05mm

4000>45goodno

 

Typical Application——Degrease:

High energy pulsed laser socusing on the surface of object,dirty rust and other irregular structure and dark surface absorpt the laser energy and plasma energy formated by metal surface, is instantaneous vaporization from the base metal. Mainly used in the mold cleaning and cultural relics repair and other industries.

 

Base material

Corroded degree

(mm)

Cleaning effeciency

(mm²/s)

Valid focal depth

(mm)

Cleaning effectBase matel damage

Greasy carbon steel

 

medium oil pollusion

mild rusty

35000>60goodno
 

 

Typical Application——Paint Removal:

For the paint and the surface of the chemical coating and special process, based on the surface and the base material has different absorption and damage threshold on laser, laser destruct the surface coating after focusing, after air contact, there are a series of complex photochemical reactions, oxidation, The final reaction product is in the form of gas discharge, the special mode of the laser below the masterbatch damage threshold, can peel off the coating, do not hurt the base material. Mainly used for paint removal and coating stripping.
Base material

Corroded thickness

(mm)

Cleaning effeciency

(mm²/s)

Valid focal depth

(mm)

Cleaning effectBase matel damage
white metal painting>0.11500>30goodno

 

Laser cleaning-working parameters:

Base metalSurfaceValid focal depthEffeciency(mm²/s)Effect
cast ironsevere corrosion(0.08mm)>403000clean surface, no damage
carbon steelmild corrosion(0.05mm)>454000clean surface, no damage
stainless steeloily, slight corrosion>6030000bright surface, no damage
mould steel gearmild oily with scrap iron>455000bright surface, no damage
aluminum steeloxide/ surface spotting>403000white surface, no damage
stoving varnish sswhite stoving varnish>301000bright surface, no damage

 

 

Core Laser Comparision:

Based on the metal surface cleaning customized laser, according to the laser absorption rate of different wavelength of materias, the prior art selection of 1064 nm solid-state lasers or fiber lasers, metal absorption rate of up to 30%, with special mode spot, both can effectively clean rusty, and also protect Base metal with no damage.

Considering the stability of laser, the use of cost and integration methods and other factors, the latest technology using wavelength of 1064nm fiber laser is better than solid lasers, Maxphotoncis 100W pulse laser cleaning source, is the best configuration for hand-held laser cleaning.

laser absorption rate.jpg
Laser Cleaning Source:AdvantageDisadvantage
Solid Laser

1.High power, high pulse energy, high cleaning efficiency

2.Wide range non-metallic material application

3.Excellent cleaning effect, excellent cleaning ability

1. Large consumption, need high power chiller

2. Limited integration, complicated maintenance

3. Expensive and high cost.

Fiber Laser

1.Free maintenance, high cost effective, low cost.

2.Forced air cooling, high stability of continuous using

3.Good laser beam mode, wide range metal application

4.Without light path problem, Flexibility integration, small and convenient

5.High photoelectric conversion rate, low consumption, energy saving and enviroment protection

1.Low effective for thick coated metal

2.Power limited

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