Active Member
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[China]
Address: No.18, GaoYun Rd, BinHu District, Wuxi City, Jiangsu Province, PRC
Contact name:Gussi Wong
S&G Engineering Solution Lmt. |
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PPGI GI PPGL Aluminium / Steel Downspout Roll Forming Machine, Heavy Rain Downpipe Roll Forming Machine
Introduction
This metal cold roll former machine is manufacturing prepainted
steel rain water down pipes with a perfect quality. The whole
production line includes one set of metal roll former and another
set of pipe curving machine.
Technical Specifications Downspout Roll Former
| Technical Items | Details | |
| Raw Material | Type | Aluminium & Steel Coils, PPGI, GI, PPGL |
| Width | 400 mm | |
| Thickness | 0.5-0.6 mm | |
| Yield Strength | 235-345 MPa | |
| Finished Products | Cover width | 118 mm |
| Length | Adjustable | |
| Required Power | Voltage | 220V/380V/415V/440V |
| Driving Motor | 7.5 KW | |
| Cutting Motor | 2.2 KW | |
| Production Speed | 900 meters per hour | |
| Coil Decoiler | Type | Un-powered or Powered |
| Capacity | 3 tons | |
| Rolling Stations | 20 sets | |
| Rolling Shaft Diameter | 72 mm | |
| Cutting Type | Post-cutting | |
| Operation System | Mitsubishi PLC, transducer and touching screen | |
| Supporting Tables | 2 sets | |
| Machine Size | Around 11 x 1.2 x 1.5 meters | |
| Machine Weight | Around 8 tons | |
Main Components of Downspout Rollformer
| No. | Items | Quantity | |
| 1 | Coil Decoiler | 1 set | |
2 | Rollformer Machine | Direction Guilder | 1 set |
| Rolling System | 1 set | ||
| Post-cutting Device | 1 set | ||
| 3 | Supporting Tables for Finished Products | 2 sets | |
| 4 | Hydraulic Station for Cutting Device | 1 set | |
| 5 | Pipe Curing Machine | 1 set | |
| 6 | PLC Control Cabinet | 1 set | |
| 7 | Tools Box with Spare Parts | 1 set | |
Componets Descriptions
| Coil Decoiler: The maximum capacity of the coil decoiler can hold is 3 tons. It is designed for the coils with 508mm inner-diameter and maximum 1000mm outer-diameter. |
| Direction Guilder: It adopts wheel and screw which are used to regulate the iron stick for direction guilding. |
| Rolling System: The main frame of machine is welded separately and the outside wall is connected by screws after being painted on the surface. The rollers are made by No.45 forged steel of high quality, which are processed by CNC machine and coated with hard chrome to get a long lifespan. The rolling shafts are made by No.45 carbon wrought steel of high quality, which can improve the integrated mechanic feature of the rolling shafts, then the rolling shafts will be processed by cylindrical grinding machine to ensure the precision of final products |
| Post-cutting Device: Cutter blade is made by Cr12 mould steel with heating treatment. The cutter’s structure adopts welded frame for good rigidity. The power of cutting action is provided by hydraulic station. |
| Supporting Tables for Finished Products: They are used to support the finished products. It is convenient for the workers to stack the finished products. |
| Hydraulic Station for Cutting Device: The motor and hydraulic accessories are with famous Chinese brand which guarantee the hydraulic station is supplying stable the power for the cutter. |
| PLC Control Cabinet: The control system adopts Mitsubishi PLC, inverter, touching screen for all the working actions of the machine. Some parameters, such as product quantity, product length and so on can be set into the PLC controller, then this machine will automatically produce the desired products according to the set parameters. |
| Tools Box with Spare Parts: The tools box contains the necessary tools such as spanners, screwdrivers, pilers, oil pot and useful spare parts such as control buttons, position switches, mini relays, chains and so on. |
Applications:
The finished metal downspout pipes are widely used to on the house
building to carry the rainwater
from a rain gutter.
Most Popular Downspouts Roll Forming Machine, making machinery | |
material | coating rolled steel, etc |
thickness | 0.4-1mm |
Forming specifications | depending on specific requirements of customers |
Forming speed | 10-15m/min |
Main motor power | 5.5-7.5 kw |
Cutting mode | pneumatic flying saw tracking cutting |
Rolling material | 45# steel |
Diameter of the roller | Φ80mm |
Control system | PLC systems from Mitsubishi and Panasonic products |
Optional accessories | hydraulic uncoiler |
5) Reliable precision with high working speed.
1000/1250mmx10 ton hydraulic recoiler | |
Deceleration motor | 7.5kw-4 c380v-50H) |
Motor for hydraulic station | 4kw |
Hydraulic pressure | 16Mpa |
Coil I.D. Min | 470mm |
Coil O.D. Max | 1300mm |
Coil width Max | 1250mm |
Total weight | approx 4 tons |
Frequency converter | 7.5kw |
PLC control cabient | |
Control system | Panasonic PLC touch |
Speed adjuster | YASKAWA Frequency Converter,Japan |
Length controller | Encoder (OMROM brand) |
Button switch | Schneider brand |
Cable connection | aviation plug,easy for connection |
Control system power | overload protection |
Dimension | 700mm x 1000mm x 300mm |
Hydraulic station | |
Hydraulic power | 5.5kw |
Working pressure | 12-16Mp adjustable |
Solenoid valve | 2 groups |
Hydraulic oil | 46# hydraulic oil |
Quantity | 1 |
Feeding | |
Feeding type | adjustable |
Feeding width range | about 1300mm |
Entrance and guide roller | diameter is ￠76mm, material is SAE1045, HRC48-52° surface with
chrome |
Quantity | 1 |
Forming Section | |
Main motor power | 7.5kw, AC motor, motor inside of main machine |
Thickness range | 0.3-0.8mm |
Transmission | by chains , Model:1inch |
Machine Voltage, Frequency, Phase | 380 V, 50 Hz, 3Phase |
Machine roll forming speed | 0-15m/min |
Shaft diameter | ￠56mm material: SAE1045 |
Post cutting system | |
Material of blade | Cr12, 58-62 HRC hardness |
Cutting power | hydraulic, 5.5KW |
Working pressure | 12Mpa adjustable |
Length measuring | Automatic encoder length measuring |
brand | Omron |
Tolerance of length | +/- 1.5mm for each piece end product |
The cutting sequence is also contained and controlled by the same
PLC program | |
Down pipe elbow machine | |
control system | Strong electrical current |
main motor power | 2.2kw |
max bend angle | 90° |
function | bend and fasten at the same time |
dimension of the machine | 1300 mm×650 mm×1500 mm |
speed of bend | 0-5m/ min |
1. We strictly control the quality of raw materials and we can
offer inspection certificate of our raw materials for you.
2. We do manufacturing strictly according to the technological
processes. Besides, we carry out sampling inspection for our
products.
3. All of our workers have received relevant quality management
training so that the quality of products can be ensured.
Our goal is to offer the best solution for our customers, supply
high quality machine and good service with reasonable price. We
sincerely hope to cooperate with worldwide customers for mutual
success.
1) Q: Are you manufacturer or trading company?
A: We are manufacturer and trading company .
2) Q: Do you provide installing and training overseas?
A: Overseas machine install and worker training services are
optional.
3) Q: How is your after sales support?
A: We provide technical support on line as well as overseas
services by skillful technicians.
4) Q: How does your factory do regarding quality control?
A: There is no tolerance regarding quality control. Quality control
complies with ISO9001. Every machine has to past testing running
before it's packed for shipment.
5) How can I trust you that machines pasted testing running before
shipping?
A: 1) We record the testing video for your reference. Or,
2) We welcome your visit us and test machine by yourself in our
factory.
6) Q: Do you sell only standard machines?
A: No. Most machines are made to order.
Profile Drawing:
Machine Picture:
