S&G Engineering Solution Lmt. |
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Adjustable Auto Galvanized Steel Door Frame Roll Forming Machine 3 KW Chain Drive with Punching
S&G was established in 2010, we are the professional manufactory of roll forming machine. The main products are trapezoidal sheet roll forming machine, corrugated sheet roll forming machine, glazed tile roll forming machine, double layer roll forming machine ......
We have passed ISO9001 quality certification and European CE security certificate.
Our products have been sold to worldwide, including North/South America, Asia, Africa, Australia and Europe... We know well about the requirement from different regions’ customers.
We have outstanding export team to listen to your request; the designed team will show you the best proposal according to your request.We believe that our cooperation will create bright future
Technical Specifications of Galvanised Iron Door Frame Panels Rollformer
Technical Items | Details | |
Raw Material | Type | Galvanized Steel Coils |
Width | It’s up to the final door frame design | |
Thickness | 1.5-2.0 mm | |
Yield Strength | 235-345 MPa or 550 MPa | |
Finished Products | Cover width | It's up to the final design |
Length | Adjustable | |
Required Power | Voltage | 220V/380V/415V/440V |
Driving Motor | 15 KW | |
Cutting Motor | 5.5 KW | |
Production Speed | Around 900 meters per hour (without punch) | |
Coil Decoiler | Type | Un-powered or Powered |
Capacity | 3 tons | |
Rolling Stations | 15 sets | |
Rolling Shaft Diameter | 82 mm | |
Cutting Type | Post-cutting | |
Operation System | Mitsubishi PLC, transducer and touching screen | |
Supporting Tables | 2 sets | |
Machine Size | Around 11 x 1 x 1.4 meters | |
Machine Weight | Around 10 tons |
Main Components of Galvanised Iron Door Frame Panels Rollformer
No. | Items | Quantity | |
1 | Coil Decoiler | 1 set | |
2 |
Roll Former Machine | Direction Guilder | 1 set |
Leveling Device | 1 set | ||
Rolling System | 1 set | ||
Holes Punching Device | 1 set | ||
Post-cutting Device | 1 set | ||
3 | Supporting Tables for Finished Products | 2 sets | |
4 | Hydraulic Station for Cutting Device | 1 set | |
5 | PLC Control Cabinet | 1 set | |
6 | Tools Box with Spare Parts | 1 set |
Working Flow
Decoiling----Direction Guilding----Leveling----Corrugating----Holes Punching----Cutting----Runout Tables
Componets Descriptions
Coil Decoiler: The maximum capacity of the coil decoiler can hold is 3 tons. It is designed for the coils with 508mm inner-diameter and maximum 1000mm outer-diameter. |
Direction Guilder: It adopts wheel and screw which are used to regulate the iron stick for direction guilding. |
Leveling Device: This leveling device adopts 7 rollers (3 rollers up and 4 rollers down) to make the steel sheet flatly into the rolling system. |
Rolling System: The main frame of machine is welded separately and the outside wall is connected by screws after being painted on the surface. The rollers are made by Cr12 mould steel of high quality, which are processed with quenching treatment. The rolling shafts are made by No.45 carbon wrought steel of high quality, which can improve the integrated mechanic feature of the rolling shafts, then the rolling shafts will be processed by cylindrical grinding machine to ensure the precision of final products. |
Holes Punching Device: The holes punching dies are made by Cr12 mould steel to get a good hardness and lifespan. |
Post-cutting Device: Cutter blade is made by Cr12 mould steel with heating treatment. The cutter’s structure adopts welded frame for good rigidity. The power of cutting action is provided by hydraulic station. |
Supporting Tables for Finished Products: They are used to support the finished products. It is convenient for the workers to stack the finished products. |
Hydraulic Station for Cutting Device: The motor and hydraulic accessories are with famous Chinese brand which guarantee the hydraulic station is supplying stable the power for the step presser and cutter. |
Mitsubishi PLC Control Cabinet: The control system adopts Mitsubishi PLC, inverter, touching screen for all the working actions of the machine. Some parameters, such as product quantity, product length and so on can be set into the PLC controller, then this machine will automatically produce the desired products according to the set parameters. |
Tools Box with Spare Parts: The tools box contains the necessary tools such as spanners, screwdrivers, pilers, oil pot and useful spare parts such as control buttons, position switches, mini relays, chains and so on. |
Profile Drawing:
Machine Picture: