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Back End Cover Servo Press Machine Touch Screen Type

Suzhou Tongjin Precision Industry Co., Ltd

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Address: No. 411, Jianlin Road, Suzhou New District, Suzhou, China

Contact name:Fiona Luo

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Back End Cover Servo Press Machine Touch Screen Type

Country/Region china
City & Province suzhou jiangsu
Categories Home Product Making Machinery Parts
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Product Details

Tongjin servo press use to Press the back end cover of servo motor

Main Features

 

1. Diverse pressing mounting modes

--meet high precision production and quality control requirements

 

Servo pressing machine can control pressing mounting speed,position and pressure accurately.Set lots of pressing programs including constant pressing speed,precise stop position,precise stop force,precise pressing displacement stop etc. working modes which can meet 2 or more sections pressing mounting working requirements easily.Within the stroke,we can set any stop position precisely and don’t need to use any expensive precision mould to make sure the pressing precision.The repeatability is ±0.01mm and the pressure control precision is ±1% of rated pressure.

 

2. Online pressing quality control

--meet quality control and data management during the whole process

 

(1) After the operation,all the setting,result data and press displacement curve can be shown on the interface of the pressing machine.It can control interference fit quality efficiently,realize the working data traceability management,detect and remove bad products to avoid more losses.It can also help to optimize the technical parameters and designs at the same time.

 

(2) With the function of checking the position upon bearing force to test whether it works and the direction is right or not.

 

(3)With the function of detecting the pressure and sampling other pressure values(max. value ,incremental value etc.)in any position of the pressing mounting displacement range to judge whether it can satisfy the set quality control conditions or not.

 

(4)With the function of detecting pressure and position in the stop position to judge whether it can satisfy the set quality control condition in the stop position.

 

3. Automatic precision compensation

--meet the the precise assembly requirement under the special operating condition

 

The servo pressing machine has unique solutions:software automatic compensation,system dynamic compensation and external trigger stop function.

Environmental,energy-efficient,safe and low operating cost

 

(1) The AC servo motor actuating device provides clean working environment which satisfies the special requirements of different clean workshops.

 

(2) Compared with pneumatic and hydraulic pressure,servo pressing mounting machine save about 80% energy,meet international environmental standard ISO14000.

 

 

4.Environmental,energy-efficient,safe and low operating cost

 

(1) The AC servo motor actuating device provides clean working environment which satisfies the special requirements of different clean workshops.

 

(2) Compared with pneumatic and hydraulic pressure,servo pressing mounting machine save about 80% energy,meet international environmental standard ISO14000.

(1) Application
The automatic shaft pressing inserting machine is special machine designed for motor shaft pressing into rotor iron core. Tongjin servo Press is suitable for automotive motor manufacturing, power tool manufacturing, household appliances motor manufacturing.

(2) Features
1.Pneumatic servo drive, adjustable within 0 to 300 tons pressure range;
2.The motor shaft is pressed into the rotor core lamination by servo power. The press-in height and the pressing force are controlled by sensors. The pressure sensor and the grating scale are equipped to accurately measure the pressure and the depression height.
3. Alarm presetting. Tongjin servo Press has the upper and lower limit alarms of the iron core height, the iron core is not pressed in place to detect the alarm, the upper and lower limits of the pressing force are detected and alarmed. When pressure or displacement goes wrong, it could be corrected timely.
4. Tongjin servo Press has automatic and manual operation, simple structure, beautiful appearance, easy operation and maintenance.
5.The rotor core thickness and the position of the pressure shaft position can be set and adjusted as needed, and the press-in depth is controlled by mechanical limit;
6. Pressing and inserting different motor rotor core shafts with replacement tooling;
7. PLC program control with LCD touch screen , allow parameter setting, display, setting press-in force, push-in depth alarm range, indicating related pressure state, set mode condition ;
8. Tongjin servo Press can automatically complete the entire work process;
9. Tongjin servo press-in quality and high production efficiency.

(3) Technical parameter

Product name:Tongjin servo Press: Automatic rotor shaft pressing and inserting machine
Stack thickness:20-70mm
Air pressure:0.1-30Mpa
Power:4-11KW
Voltage:three-phase AC380V 50Hz/220v


(4) Specification:
Loading/unloading: manual
Servo electric cylinder pressing(torsion mode)
Manually place shaft and stack, mechanical position limit
Pressure displacement sensor

(5) Work process
1.Automatically pre-pressing rotor shaft by servo power
2.Automatic detection of lamination thickness
3.Automatic pressure detection
4.Pressing motor shaft into the core lamination;
Pressing height, the pressing force is controlled by sensor monitoring during operation.

Product Model Definition

 

Example:TJ-SP-10 C T

 

TJ--Tongjin abbreviation

SP--Pressing machine abbreviation

 

10--actual pressure

01:100 KG

05:500 KG

10:1 T

100:10 T

200:20 T

 

C--servo pressing machine type

C:C-type

F:four-column type

D:desktop type

 

T--servo pressing machine control form

T:touch screen type

C:computer type

Parameters Table

 

Items/TypeUnit

TJ-SP

-01

TJ-SP

-05

TJ-SP

-10

TJ-SP

-20

TJ-SP

-30

TJ-SP

-50

 

 

Maximum valueKN1510203050

Allowance

range

KN0.1-10.5-51-102-203-305-50

Minimum adjustable

unit

 

N

 

1 N

Minimum

detection

value

 

0.2% of the maximum pressure

 

 

Lead

Maximun

value

mm200200200200250350

Minimum adjustable

unit

 

mm

 

0.01

 

 

 

Speed

Press

mounting

mm/s0-35

Fast forward/

return

 

mm/s

 

0-100

Minimum adjustable

unit

 

mm/s

 

0.01

 

Dwell

time

Maximum

vaule

S3000

Minimum adjustable

unit

 

S

 

0.1

Repeatabilitymm±0.01
Powerkw0.40.751.52.23.55.5
VoltageTri-phaseV380/220
 

 

 

Items/TypeUnit

TJ-SP

-70

TJ-SP

-100

TJ-SP

-150

TJ-SP

-200

TJ-SP

-250

TJ-SP

-300

 

 

 

 

Pressure

range

 

 

 

Maximum valueKN70100150200250300

Allowance

range

KN7-7010-10015-15020-20025-25030-300

Minimum adjustable

unit

 

N

 

1 N

Minimum

detection

value

 

0.2% of the maximum pressure

 

 

Lead

Maximun

value

mm350500500500500500

Minimum adjustable

unit

 

mm

 

0.01

 

 

 

Speed

Press

mounting

mm/s0-350-350-300-250-200-15

Fast forward/

return

 

mm/s

 

0-100

 

0-100

 

0-100

 

0-50

 

0-50

 

0-30

Minimum adjustable

unit

 

mm/s

 

0.01

 

Dwell

time

Maximum

vaule

S3000

Minimum adjustable

unit

 

S

 

0.1

Repeatabilitymm±0.01
Powerkw7.57.57.57.51111
VoltageTri-phaseV380/220
 

 

★Only for reference.The stroke is optional,specific parameters are subject to the agreement.

FAQ

Q:How much is your minimum order quantity?
A:1 piece.

Q:What's the price of the product?
A:The price is based on the size,specification and accessories.You can provide us the detailed information and specific requires then we will make the model selection for you and give you the formal offer.

Q:Which countries and regions do your products export to?
A:France,Germany,Italy,Brazil,Mexico,Japan,Iran,India and etc.Mainly used for motor,automobile components,bearing pressing mounting etc.By the way,many customers replace pneumatic and hydraulic pressing machines with our servo pressing machines.

Q:Can we use our own software and only buy the hardware from you?
A:Yes,of course.We will communicate with our skilled technicians to ensure the software and pressing machine do the cooperative work successfully.

 

 3.Technical suggestions
After-sales service1. Warranty Period: 12 month usually
2. Overseas service center available
3. Engineers available to service overseas

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