3 Ply Disposable Medical Face Mask Making Machine High Speed Aluminum Frame

3 Ply Disposable Medical Face Mask Making Machine High Speed Aluminum Frame

Process Flow

The high-speed automatic production line, coming with one ear-belt welding machine, is the latest design by Shenzhen Shengxin Automation Co., Ltd. for making disposable flat ear-loop masks. It integrates the whole production process from the rolled raw material to the finished masks, consisted of the automatic transmission of raw materials, cutting of nose wire, mask edge welding, folding, ultrasonic fusion, forming, sheet cutting, transmission, ear belt welding and automatic delivery of finished products.

Automatic unwinding→ Automatic folding→ Automatic nose wire insertion→ Ultrasonic fusion of the edge of the sheet → Cut-off of the sheet → Semi-finished product delivery → semi-finished product transmission → ear belt welding → finished product mask output → counting delivery (can be set at will).

Equipment diagram

Parameters

• To meet the requirements of product specifications: This equipment suits for producing adult ear belt mask under 4 layers (without edge sealing). The size of the mask is 175mm * 95mm;
• The following raw material specifications are recommended:

PP spunbond PPSB: 200mm * 36g, melt-blown: 195mm * 28g, PP spunbond PPSB: 195mm * 18g, nose wire: single-core universal type

• Technical specifications:

• Model No.: SX-921S (High-Speed Servo Welding Flat Ear-Loop Mask Machine)
• Machine Dimensions: 4,210mm long * 2,280mm wide * 1,985 high
• Total weight of machine: about 2300 KG
• Mask specifications: 175mm * 95mm (for adult)
• Production speed: over 85pcs/min (normal 5000/ h)
• Power Source: Single-phase AC, 220V, 50HZ, 9.8KW
• Gas source: 5-7bar (gas source up to 180L/ min)
• Control mode: PLC control + touch screen operation

Equipment Features

• Automatic tension control of raw materials to ensure the balance of tension of raw materials;
• Photoelectric detection of raw materials to reduce the waste of materials, plus voice-activated alarm and stop;
• The equipment is enabled total quantity counting and single-stack counting, which is convenient for the post-process connecting to the sterilization packing line;
• Modular/humanized design for easy maintenance;
• The whole machine is made of aluminum alloy, sheet metal and chrome-plated steel. It is good-looking, durable and anti-rust, causing no pollute to the environment.
• Full servo action is adopted in the ear-loop welding to achieve energy-saving and high-speed;
• The entire production line requires two operators, one is responsible for the operation of the machine and the replacement of the raw material rolls; another is responsible for collecting the finished product mask and arranging the boxes in an orderly manner; the person supervising the machine can take care of multiple machines at the same time.

Main Configurations

Dimensions