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[China]
Trade Verify
Address: No. 1 Kangting Street, Huangdao New District, Qingdao, China
Contact name:Jake Chen
Qingdao Shun Cheong Rubber machinery Manufacturing Co., Ltd. |
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Verified Suppliers
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Rubber Compound Mixing Machine/Plastic Rubber Kneader Machine
1. CE, ISO9001: 2008 certification
2. PLC control, high production efficiency
3. Low noise, high safety and convenient
4. Competitive price
5. Trustworthy manufacturer
Application:
This Rubber Kneading Machine is mainly used for plasticizing and mixing of natural rubber, synthetic rubber, reclaimed rubber and plastics, foaming plastics, and used in mixing of various the degree materials.
Introduction:
1. Mixing Chamber
It consists of a "w" shape body and two side boards made of high
quality steel plates by means of extrusion forming and welding,
which are jacked to take the flow of cooling water or steam. It is
plated with hard chrome on its internal walls.
2. Regular Note Pump
Timing injection pump to the sealing system on a regular injection
of hydraulic oil, lubrication sealing effect.
3. Thermal Resistance (or thermal couple)
There is a plug-in thermal resistance or thermal couple in middle
section of the bottom of the chamber to be connected to electrical
system to inspect and control the mixing temperature.
4. Rotor
It is designed to the hollow blades of banbury type. The hollows
are connected with axial hole of rotor shaft used as cooling or
heating passage. The top edges and the side faces of blades are
surface welded with hard alloy and ground, then plated with hard
chrome and polished.
5. Cooling/heating System
A common piping system is adopted for either cooling or heating
material in mixing operation. Through the system cooling water or
steam is fed in three ways to the cavities of the rotors blades, -
the jackets of the mixing chamber and the top ram.
6. Tilting Mechanism
It consists of a rotor with brake, cycloidal gear reducer, TP type
worm and worm gear, etc. It is able to actuate the mixing chamber
tilting by 140° Around the front rotors.
7. Dust Stop Device
At the joint between the top of mixing chamber and the cantilevered
arm of the machine frame, the dust sealing assembled with curved
slotted partings are used for obtaining an excellent and reliable
sealing purpose. The end face of the rotor is sealed by end contact
sealing with non oil-lubrication and it seals well and is
wear-resistance and durable.
8. Main Driving System
The part is made up with main motor, reducer, connecting gears. It
realizes odd-speed rotation of rotors with running face one other.
9. Pneumatic control system
Pneumatic control system is controlled by PLC order. A
bi-directional air cylinder makes the ram up or down. In case of
the over load occurs when mixing chamber, the top ram can be raised
automatically or manually if necessary, so as to protect motor from
overloading.
10. Electrical Control System
Imported PLC device and electric control components which are all
imported products or imported technology products are adopted in
the electric control system as to raise control reliability.
11. Dust Sealing Device
Mixing chamber catchy interface rack cantilever the oil dust seals
and timing effect oiling dust, unique structure, the use of copper
materials, good sealing performance, no leakage of the glue, powder
leakage, do not pollute the environment, but also has easy
maintenance and long service life.
Parameter:
| Model | X(S)N- 3x32 | X(S)N- 5x32 | X(S)N- 10x32 | X(S)N- 20x32 | X(S)N- 25x32 | X(S)N- 35x30 | X(S)N- 55x30 | X(S)N- 75x30 | X(S)N- 110x30 | X(S)N- 150x30 | X(S)N- 200x30 |
| Total Volume Of Mixing Chamber(L) | 8 | 15 | 25 | 45 | 55 | 75 | 125 | 170 | 250 | 325 | 440 |
| Working Volume Of Mixing Chamer(L) | 3 | 5 | 10 | 20 | 25 | 35 | 55 | 75 | 110 | 150 | 200 |
| Driving Motor Power(KW) | 5.5 | 11 | 22 | 37 | 37 | 55 | 75 | 110 | 185 | 220 | 280 |
| Tilting Motor Power(KW) | 0.55 | 1.1 | 1.1 | 1.5 | 1.5 | 2.2 | 2.2 | 4 | 5.5 | 11 | 11 |
| Tilting Angle(°) | 140 | 140 | 140 | 140 | 140 | 140 | 140 | 140 | 140 | 135 | 135 |
| Rotating Speed of Rotor(Front/Rear) (r/min) | 32/24.5 | 32/23.5 | 32/25 | 32/27 | 32/24.5 | 30/24.5 | 32/24.5 | 32/24.5 | 32/24.5 | 30/24.5 | 30/24.5 |
| Pressure of Cooling Water(MPA) | 0.2-0.4 | 0.2-0.4 | 0.2-0.4 | 0.2-0.4 | 0.2-0.4 | 0.3-0.4 | 0.3-0.4 | 0.3-0.4 | 0.3-0.4 | 0.3-0.4 | 0.3-0.4 |
| Overall Dimension (LxWxH)(mm) | 2000x 1000x 2220 | 1850x 1200x 2280 | 2450x 1650x 2350 | 2675x 1650x 2560 | 2675x 1650x 2560 | 3200x 1900x 2950 | 3230x 1927x 2958 | 3325x 2615x 3105 | 4075x 2712x 3580 | 4250x 2750x 4106 | 4250x 3400x 4215 |
| Gross Weight(T) | ~2 | ~2.1 | ~2.1 | ~4 | ~4.5 | ~6.3 | ~7.1 | ~9.5 | ~14.9 | ~19.5 | ~22.5 |
FAQ
1. What does your factory do regarding quality control?
We pay much more importance to quality control from the very
beginning to the end of production. Every machine will be fully
assembled and carefully tested before shipment.
2. What's the machine quality guarantee?
Quality guarantee time is one year.We choose world famous brand
components to keep our machine in perfect working condition.
3. Are you able to give installation and commissioning overseas?How
long time will it take?
Yes, we can supply overseas service and technical support but
customer needs to pay for the cost of the installation. Small
machine usually takes within 2~3 days. Big production line usually
takes about 30 days.
4. How can I trust you to deliver the right machine as I ordered?
We will absolutely deliver a good quality machine as we discussed
and confirmed in the order. The core of our company culture is
innovation,quality,integrity and efficiency. Also we have had many
good cooperation with world famous rubber production manufacturers.
If you come to our factory, we can show the user around us.
5. How can we go to your side?
We are located in Qingdao City, Shandong province, China. The name
of airport is Qingdao Jiaodong airport. We will pick up you at
the airport.
Our Services
♦ Our engineers can design target machines for customers and send
them the drawing to confirm. We are always on the side of saving
your cost.
♦ In the process of production, we will take photos and send to
customers for their track the progress.
♦ Documents such as packing list, commercial invoice, and bill of
lading etc. will be sent after the delivery.
♦ We could supply free English foundation DWG, installation
drawing, user guide, maintenance manual and part drawing.
♦ We supply overseas engineer service and help to train your
workers to operate the machine.
