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BOPP and CPP, PET, and PE packaging films Vacuum Metallizer, Labels and LOGOS film coating

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Address: 819# SONGWEI ROAD (N.) SONGJIANG INDUSTRIAL ZONE, SHANG HAI, CHINA 201613

Contact name:ZHOU XIN

SHANGHAI ROYAL TECHNOLOGY INC.

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BOPP and CPP, PET, and PE packaging films Vacuum Metallizer, Labels and LOGOS film coating

Country/Region	china

Product Details

BOPP and CPP, PET, and PE packaging films Vacuum Metallizer

Applications

The R2R web metallizing system is mainly for constantly aluminum metallization on plastic film single side’s coating, like PET, PE substrates. Which is used for high quality packaging material manufacturing.

Coating Samples

R2R web vacuum metallizer's features

1. The web coating system adopts advanced round chamber structure, the vacuum chambers contain winding( top chamber) and evaporation chambers (under); winding/unwinding devices are located in the same side of vacuum chamber, which guarantee the system working stably for a long time
2 High efficiency vacuum pumping system for a short vacuum evacuation cycle, improve the productivity efficiently.
3 The web coating system equips with holding pump to ensure energy saving
4 The deposition chamber, winding chamber are equipped with powerful cold trap pumping system, which can effectively drain the vacuum chamber and substrates moisture (temperature-120℃, the total area of the cold trap coil 2 ㎡, which improves the working efficiency of the equipment.
5 The winding system adopts four-motors constant tension control system
6 To ensure the web film’s winding speed adjust is steady, the web coating system equipped with Siemens servo motors and servo speed regulator
7 The high performance SPREADER ROLLERS can adjust the angle according to changes during the coating process to ensure the substrate rolls flatness.
8 The coating roller, from room temperature till -15℃, its cooling and heating system can prevent film’s thermal damage during deposition process. Also can open the spreader roller in vacuum chamber to absorb moisture on the roll surface.
9 The swing frame structure can adjust the winding process automatically according to winding roll’s diameter, to ensure an equal distance winding.
10 Evaporation system designed with staggered and end face clamping structure for a high deposition rate, fast deposition boats changing and good contact which ensure the high quality of uniformity, shorten the auxiliary equipment’s working time and improve working efficiency.
11 Independent aluminum wire feeding system, according to different coating process requested, both individually wire feeding for each group and overall adjustment are available.
12 The web coating system's fault alarm device provides trouble shooting tips, convenient for operator and maintenance engineer to find out and fix the troubles, back to normal production quickly.

Royal Technology provides various R2R metallizers from small to medium, large sizes, more information, please refer to below:

Roll to Roll Vacuum Web Coating Equipment -Technical Specifications - Round Chamber
Item	Description	R2R Metallizing Machine Models
Item	Description	RTEP1100-R	RTEP1350-R	RTEP1650-R	RTEP2050-R	RTEP2200-R	RTEP2500-R
Substrates Coatings	Substrate Materials Available ( thickness: μm)	PET:12~60 BOPP:20~60 PVC:20~60 CPP:20~60	PET:12~60 BOPP:20~60 PVC:20~60 CPP:20~60	PET:12~60 BOPP:20~60 PVC:20~60 CPP:20~60	PET:12~60 BOPP:20~60 PVC:20~60 CPP:20~60	PET:12~60 BOPP:20~60 PVC:20~60 CPP:20~60	PET:12~60 BOPP:20~60 PVC:20~60 CPP:20~60
	Substrate width (Max.)mm	1100	1350	1700	2050	2200	2500
	Roll Diameter (Max.)mm	800	800	800	800	800	800
	Core Diameter(inner)mm	3"/6"	3"/6"	3"/6"	3"/6"	3"/6"	3"/6"
	Normal Coating speed (m/min.)	400~600	400~600	400~600	400~600	400~600	400~600
	Max. Coating speed (m/min.)	720	720	720	720	720	720
	Coating Rollers Temperature (℃)	-20 to 25	-20 to 25	-20 to 25	-20 to 25	-20 to 25	-20 to 25
	Coating Chamber Ultimate Pressure(Pa)	5*10-3	5*10-3	5*10-3	5*10-3	5*10-3	5*10-3
	Pumping Speed( @ condition of without loading, clean, room temperature)	< 8 mins, from atm to 7*10-2	< 8 mins, from atm to 7*10-2	< 8 mins, from atm to 7*10-2	< 8 mins, from atm to 7*10-2	< 8 mins, from atm to 7*10-2	< 8 mins, from atm to 7*10-2
Vacuum Evaporation System	Evaporation Souce (Crucible) Qty.: groups	BN Boron nitride:12	BN: 15	BN:18	BN:22	BN: 23	BN: 26
	Evaporation Power (KW)	15/group	15/group	15/group	15/group	15/group	15/group
	Evaporation Material (Aluminum wire)	1.8~2.0, 99.98%(purity)