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Nano Thin Film PVD Deposition Equipment, PVD Thin Film Coating Machine on Fasteners And Fittings

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Nano Thin Film PVD Deposition Equipment, PVD Thin Film Coating Machine on Fasteners And Fittings

Country/Region china
Categories Electronics Production Machinery

Product Details

 
 
 
Fasteners and fittings PVD Thin Film  Plating Machine / Nano Thin Film PVD Decoration Finishes 
 
 
How Does PVD Coating Work?
 
The solid metal is vaporized or ionized in a high vacuum environment and deposited on electrically conductive materials as a pure metal or metal alloy films. When a reactive gas, such as nitrogen, oxygen or a hydrocarbon-based gas is introduced to the metallic vapor, it creates nitride, oxide, or carbide coatings as the metallic vapor stream, chemically reacts with the gasses. PVD coating must be done in a specialized reaction chamber so that the vaporized material doesn’t react with any contaminants that would otherwise be present in the room.
During the process of PVD coating, the process parameters are closely monitored and controlled so that the resulting film hardness, adhesion, chemical resistance, film structure, and other properties are repeatable for each run. Various PVD coating are used to increase wear resistance, reduce friction, improve appearance, and achieve other performance enhancements.
In order to deposit high purity materials such as titanium, chromium, or zirconium, silver, gold, aluminum, copper, stainless steel, the physical process of PVD coating utilizes one of several different PVD coating methods, including:
Arc evaporation
Thermal evaporation
DC/MF sputtering(the bombardment of ions)
Ion Beam Deposition
Ion plating
Enhanced sputtering
 
Each of these methods belong in the overarching category of “physical vapor deposition”.
 
 
PVD Thin Film Properties

  • Exceptional aesthetic finish
  • Uniform coating thickness
  • Superior resistance to wear and corrosion
  • PVD coating has a high level of hardness

Precision Fasteners PVD Thin Film Plating Machine is applied with fasteners and fittings like screws, bolts, crushes, fittings, caps used in cosmetics, electronic products, mechanical machines, automotive industries are widely using the PVD technology to get variety of Panton colors, range of gold, black, blue, grey, silver, rainbow, bronze, champage etc.
 
Precision Fasteners PVD Thin Film Plating Machine Deposition Sources
Steered Circular Arc sources for evaporation of solid metal target;
2 pairs of MF unblanced sputtering cathodes for graphite thin film layer deposition;
Bias Power Supply for ion bomboardment to form the plasma area for pre-treatment;
Anode Linear Ion Source Unit ( for optional) PACVD and PECVD processing;
Cryopump ( Polycold) for water molecular condensation ( for optional)
Precision Fasteners PVD Thin Film Plating Machine Structures
1. Vacuum Chamber
2. Rouhging Vacuum Pumping System (Backing Pump Package)
3. High Vacuum Pumping System ( Magnetically Suspension Molecular Pump)
4. Electrical Control and Operation System
5. Auxiliarry Facility System (Sub System)
6. Deposition System: MF sputtering cathode, MF power supply, Bias Power Supply Ion source for optional
Precision Fasteners PVD Thin Film Plating Machin Performance
1. Ultimate Vacuum Pressure: better than 5.0×10-6 Torr.
2. Operating Vacuum Pressure: 1.0×10-4 Torr.
3. Pumpingdown Time: from 1 atm to 1.0×10-4 Torr≤ 3 minutes ( room temperature, dry, clean and empty chamber)
4. Metalizing material (sputtering + Arc evaporation): Ni, Cu, Ag, Au, Ti, Zr, Cr, TiN, TiC, TiAlN, CrN, CrC, etc.
5. Operating Model: Full Automatically /Semi-Auto/ Manually
 
Precision Fasteners PVD Thin Film Plating Machin Specifications
 

MODELRTAC1250-SPMF
TECHNOLOGYMF Magnetron Sputtering + Ion Plating
MATERIALStainless Steel (S304)
CHAMBER SIZEΦ1250 * H1250mm
CHAMBER TYPECylinder, vertical, 1-door
SPUTTERING SYSTEMExclusively design for thin black film deposition
DEPOSITION MATERIALAluminum, Silver, Copper, Chrome, Stainless Steel,
Nickel
DEPOSITION SOURCE2 sets MF Cylindrical Sputtering Targets + 8 Steered Cathodic Arc Sources + Ion Source For optional
GASMFC- 4 ways, Ar, N2, O2, C2H2
CONTROLPLC(Programmable Logic Controller) +
PUMP SYSTEMSV300B - 1 set (Leybold)
WAU1001 - 1 sets (Leybold)
D60T- 1 set (Leybold)
Turbo Molecular Pumps: 2* F-400/3500
PRE-TREATMENTBias power supply: 1*36 KW
SAFETY SYSTEMNumerous safety interlocks to protect operators
COOLINGCold Water
POWER ELECTRICAL480V/3 phases/60HZ ( USA compliant)
460V/3 phases/50HZ ( Asia compliant)
380V/3 phases/50HZ ( EU-CE compliant)
FOOTPRINTL3000*W3000*H2000mm
TOTAL WEIGHT7.0 T
FOOTPRINT( L*W*H) 5000*4000 *4000 MM
CYCLE TIME30~40 minutes (depending on substrate material,
substrate geometry and environmental conditions)
POWER MAX..155 KW
AVERAGE POWER
CONSUMPTION (APPROX.)
75 KW
 

 
 
 


  
Customized machine sizes are also available based on specified demanded products.
Please contact us for more specifications, Royal Technology is honored to provide you total coating solutions.

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