Acrylic Billboard Aluminum Vacuum Metallizer , Car LOGO PVD Chroming Metallizing Equipment

Acrylic Billboard Aluminum Vacuum Metallizer, Car LOGO See-through PVD Vacuum Metallizing Eequipment, PMMA Metallizer

Summary: The RTEP3617 PVD Chrome metalizing system was customized designed and manufactured for Car LOGO board reflection film deposition.

Max. Size substrate: Diameter 3300mm, depth: <300mm.

With the PVD thermal evaporation technology, which deposits thin high reflection film on PMMA (Acrylic) surface, gives an outstanding coating layers as below: during the day time, sign symbols look like solid metal ( stainless steel effect); while at night, they are illuminated ( LED light inside is installed ) from front, back and side views.

• Built Time: 2014
• Location: Mexico
• Applications: Automotive LOGO board, advertisement boards, PMMA, PC, ABS etc. Large size decorative items for high reflection film metalizing.

Type:

• Vertical orientation, Cylinder, sliding door by driving motor on rail.

Design Features:

• Plasma cleaning, argon gas bombardment device, glow discharge system.
• Sliding door by motor driving model.

• Robust structure design and high quality configurations

• PLC + Touch Screen Operation System, fully automatically /Manually control
• Fast Vacuum Evacuation System
• Exclusively designed rotating Carousel structure for easy loading/uploading
• Easy access to the working environment for maintenance

Technical Specifications:

• Performance

1. Ultimate Vacuum Pressure: better than 5.0×10^-6 Torr.

2. Operating Vacuum Pressure: 1.0×10^-4 Torr.

3. Pumping down Time: from 1 atm to 1.0×10^-4 Torr≤3 minutes ( room temperature, dry, clean and empty chamber)

4. Metalizing material ( evaporation): Al, Cr, Sn, Ti, SS, Cu… etc.

5. Operating Model: Full Automatically /Semi-Auto/ Manually

• Structure

The vacuum coating machine contains key completed system listed below:

1. Vacuum Chamber
1.1 Size: Inner Diameter: 3600mm

Inner Height: 1700mm

1.2 Material: Vacuum Chamber: SS41 mild steel

Door and flanges: SS41 mild steel

Chamber strengthen structure: SS41 mild steel, with painted finishing surface treatment.

Chamber chassis SS41 mild steel with painted finishing surface treatment.

1.3 Evaporation Shield : SUS304

1.4 View Window: on chamber door

1.5 Vacuum Chamber Venting Valve (including silencer)

1.6 Door: SS41 mild steel

2. Roughing Vacuum Pumping System (Backing Pump Package)

3. High Vacuum Pumping System (Diffusion Pump + Cold trap device)

4. Electrical Control and Operation System- PLC+ Touch Screen

4.1 Main circuit: None-fuse breaker switch, electromagnetic switch, C/T in series type

4.2 Evaporation Power

4.3 Evaporation Control System

4.4 Operation System: Touch Screen + PLC, recipe control and data logging, Auto shutdown, auto evacuation, auto coating

4.5 Vacuum Pressure Measuring System

Vacuum Gauge: Pirani + Penning gauge

Thermocouple Gauge: 760 Torr ~ 5*10^-4 Torr

4.6 Alarm System: Compressed air pressure , Cooling water flow, Mis-operation

4.7 Power Load Indicator: Voltage indicator and load current indicator

5. Deposition System

5.1 Tungsten filament evaporation source

5.2 Cr/Al wires

6. Sub-System

6.1 Air Compressed Valve Control System

6.2 Cooling Water System:Water flow pipe and switch valve system

6.3 Polycold (-120~-145℃) Brooks Cryopump for option.

7. Working Environment

Compressed Air: 5~8kg/cm2

Cooling Water: Water-In Temperature: 20~25℃, 200 Liter/min,
Water-In Pressure: 2~3 kg/cm2,

Power: 3 Phase 380V 50Hz(60Hz), 200kVA

Installation Area: (L*W*H) 16000*6000*3000mm

         Exhaust: Vent for mechanical pumps

Cleaning Room is highly recommended

Royal Technology provides you the turnkey coating solutions and facilities. Please contact us for more specifications, Royal Technology is honored to provide you total coating solutions.