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Adjustable Metal Cable Tray Roll Forming Machine With Wire Electrode Cutting Structure

Zhangjiagang City Saibo Science & Technology Co.,Ltd

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Address: Hetou village industrial park, Yangshe town, Zhangjigang Jiangsu China

Contact name:Nancy

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Zhangjiagang City Saibo Science & Technology Co.,Ltd

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Adjustable Metal Cable Tray Roll Forming Machine With Wire Electrode Cutting Structure

Country/Region china
City & Province jiangsu
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Product Details

Metal Tray Production Line

 

1. Profile drawing:

Size 1: 50x50mm

Size2: 600x50/80/100mm

Size3: cover

 

NoSpecification of the material
1Suitable Material

Zink Steel, 0.55-1.5mm, steel grade: 220-320Mpa

Stainless steel ,0.55mm-0.8 mm

2Width of the raw material≤850 mm
3Thickness

Zink Steel, 0.55-1.5mm

Stainless steel ,0.55mm-0.8 mm

 

2. Machine Detailed Parameters:

1Machine structureWire electrode cutting structure
2Change sizeBy hand wheel
3Total power

Main Power: 15KW

Hydraulic Power: 5.5kw

4Roller stationsAbout 21 stations
5Forming speed0-15m/min
6Drive systemBy Chain
7Diameter of shaft¢70mm solid shaft
8Voltage380V 50Hz 3phases

 

3. The Chart of Process Flow

5T hydraulic de-coiler—flattenservo feeding& Punching—Servo Feeding& punching& cutting—motorized conveyor—roll forming—out table

 

4. Specification of Components

No Technical Specification & Remark
1

5T Hydraulic un-coiler

  • Width of feeding: 1250mm
  • Capability: 5 Ton
  • Inter diameter: 470-520mm
  • Maximal out diameter: 1500mm
  • Coil placement in the coil holder: hydraulic hoist
  • Working speed: 0--20m/min adjustable
  • Main motor power: 5.5KW AC motor
  • Hydraulic power: 4kw
  • Color: blue
  • Quantity: 1
2

Flatten

 

  • 7 rollers for leveling, up 3 rollers, down 4 rollers
  • Power: 7.5KW
3

Servo feeding& punching machine

Servo machine:

  • Machine adopt servo feeding and punching machine to make high speed and accuracy
  • Brand of servo: Yaskawa
  • Servo power: 4kw

Punching machine:

Description:

  • Machine adopt servo feeding and punching machine to make high speed and accuracy

Technology details of punching machine:

  • Punching machine carrying capacity 160T
  • Punching machine adopt continue punching
  • Pneumatic punching machine
  • Punching mold:three sets of molds
  • Brand of punching machine: Yang Li
4

Servo feeding& hydraulic punching& cutting

  • Servo feeding system
  • This system adopt servo feeding to make high speed and precision
  • Servo power: 4KW (Brand: Yaskawa)
  • Punching system
  • Base on customer provide punching drawing, this machine need adopt one unit hydraulic punching station to punching gap.
  • The punches and dollies will be CR-12, hardness HRC 58-62.
  • Cutting system
  • Cutting will be flat cutting so no need to change the cutting blade when make different sizes.
  • Hydraulic power: 5.5kw
5

Motorized conveyor

  • Maximal length: 8m
  • Width: about 850mm which base on profile request
  • Power: 3KW AC motor
  • Conveyor table with roller moving
6

Main roll forming machine

  • Roller material: Gcr15, surface with chrome, HRC58-62 degree
  • Shaft diameter: ¢70mm, material: SAE1045 with tempering
  • Main power: 15KW
  • Change size: one is fixed, one is adjusted by hand wheel.
  • To avoid accidents, the driven parts will be covered with the protective cover
7

Machine structure:

  • Main frame by 350H beam welding
  • Machine structure: wire-electrode cutting
  • Transmission: by chain
8

Hydraulic System

  • Hydraulic power: 5.5kw
  • Working pressure: 20Mpa adjustable
  • Solenoid valve: 2 groups
  • Hydraulic oil: 46# hydraulic oil
  • Quantity :1
9

Computer Control Cabinet

 

 

  • Voltage, Frequency, Phase: 380 V, 50 Hz, 3Phase
  • Computer used to control length & quantity. Machine will automatically cut to length and stop when required quantity is achieved
  • Length inaccuracy can be amended easily.
  • Control panel: Button-type switch and touch screen
  • Unit of length: millimeter
  • PLC brand: Panasonic
10

Out table

  • Jointed by steel tube
  • Maximal length: 8m
  • Quantity: 1 unit
11

Spare Parts

  • Bearing: 2 pieces.
  • Limit switch: 2 pieces
  • Relay: 2 pieces.
  • Oil tube: 1 piece.
  • Chain: 1 piece
  • Screws and nuts: some.
  • Tools: spanner, hex spanner and adjustable wrench and other correlative adjust machine tools

 

5. Packing & Delivery

  • Deliver time: take goods after receive deposit 80 days
  • Packing: suitable of ocean transportation

6. Warranty

  • Warranty: 1 year warranty from date of shipment
  • Guarantee:

1: Guaranteed against malfunctions due to manufacturing defects for 1 year after date of shipment. Repairs will be made free of charge.

2: Repairs will not be performed free of change even during the guarantee period in the follow circumstances

- Damage occurs due to a natural disaster

- Malfunction occurs due to user error

- Malfunction occurs due to modifications

- Malfunction occurs due to further movement or shipment after installation

3: Air ticket, transportation cost, hotel, meals and 100USD per day shall be for purchaser’s account if manufacturer’s engineer has to be for installation new machine.

 

7. Payment Term

30% deposit by T/T in advance and 70% balance after inspection confirmation before shipment

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