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Automatically Driving Scaffolding Plank Roll Forming Machine With 160T Punching

Zhangjiagang City Saibo Science & Technology Co.,Ltd

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Address: Hetou village industrial park, Yangshe town, Zhangjigang Jiangsu China

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Automatically Driving Scaffolding Plank Roll Forming Machine With 160T Punching

Country/Region china
City & Province jiangsu
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Product Details

Pedal plate roll forming machine

 

1.Main specification

NoSpecification of the material

1

 

Suitable MaterialCold rolled steel, Q235,Q345

2

 

Width of the raw materialBased on the purlin sizes.
3Thickness1.5mm

 

2.Specification of Components

No Technical Specification & Remark
1

Hydraulic Un-coiler

 

 

  • Width of feeding:600mm
  • Capability: 5 Ton
  • Inter diameter: 460-560mm
  • Maximal out diameter: 1500mm
  • Coil placement in the coil holder: hydraulic hoist
  • Working speed: 0--20m/min adjustable
  • Main motor power: 5.5KW AC motor
  • Hydraulic power: 4kw
  • Speed controlled by frequency converter
  • Color: blue
  • Quantity: 1
2

 

Leveling part

 

 

  • Leveling roller: upper is 3 rollers, down is 4 stations(total is 7 stations)
  • Power: 5.5kw
3

 

 

Servo feeding& punching machine

 

 

  • Servo machine:

  • Machine adopt servo feeding and punching machine to make high speed and accuracy
  • Brand of servo: YASKAWA
  • Servo power: 2.9kw
  • Punching machine:

  • Punching machine carrying capacity 160T
  • Punching machine model: JH-21-160
  • Punching machine adopt continue punching
  • Speed: 25 time /MIN
  • Brand of punching machine: Yang Li
  • Technology details of punching mould:

    Punching mould material: Cr12 with heat treatment
4

Hydraulic punching

 

 

  • Punching distance is by PLC control
  • Punching die:D2 with HRC 58-62 °
5

Main Machine

 

 

  • Roll station: 25 stations
  • Material of roller: Gcr15 steel, quenching, HRC55-58°
  • Material of main shaft: 45﹟forge steel diameter roller: Ф76mm
  • Main power: 15KW
  • Change size by adjust roller spacer and change cutting die
  • To avoid accidents, the driven parts will be covered with the protective cover
  • Voltage, Frequency, Phase: 380 V, 50 Hz, 3Phase
6

Hydraulic cuttings system

 

 

 

 

  • Machine adopts hydraulic post cutting system, 45 ° twisting cutting.
  • Cutting power by hydraulic, 7.5kw
  • Cutting after forming: Cut the sheet after roll forming to required length
  • Cutting motion: The main machine will stop when cutting, after the motion the machine will continue automatically.
  • Material of blade: Cr12 with heat treatment 58-60°.2 sets cutter
  • Length measuring: Automatic length measuring
  • Tolerance of length: 3000mm+/- 1.5mm

 

 

 

8

Computer Control Cabinet

 

 

 

 

  • Programmable setting of profile length and quantity
  • Operating system language: English and Chinese
  • Computer used to control length & quantity. Machine will automatically cut to length and stop when required quantity is achieved
  • Length inaccuracy can be amended easily.
  • PLC brand: Panasonic
9

Out table

 

 

  • Jointed by steel tube
  • Size: about 2.0m long*0.8mwide*0.6-1mhigh
  • One out table with three support roller
  • Quantity: 2 units

 

 

 

3.Profile drawing: 


 

 

4.The Chart of Process Flow

 

5T hydraulic de-coiler—flatten—servo feeding& punching machine—hydraulic punching—roll forming—hydraulic cutting—out table

 

5. Machine pictures for reference

 

6. Warranty

  • Warranty: 1 year warranty from date of shipment
  • Guarantee:

1: Guaranteed against malfunctions due to manufacturing defects for 1 year after date of shipment. Repairs will be made free of charge.

2: Repairs will not be performed free of change even during the guarantee period in the follow circumstances

- Damage occurs due to a natural disaster

- Malfunction occurs due to user error

- Malfunction occurs due to modifications

- Malfunction occurs due to further movement or shipment after installation

3:Air ticket, transportation cost, hotel, meals and 100$ per day shall be for purchaser’s account if manufacturer’s engineer has to be send to purchaser’s factory to maintain the machine during the guarantee period.

 

 

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