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1.5 - 3.0mm CZ Purlin Roll Forming Machine 16 Stations With Punching Units

Zhangjiagang City Saibo Science & Technology Co.,Ltd

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Address: Hetou village industrial park, Yangshe town, Zhangjigang Jiangsu China

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1.5 - 3.0mm CZ Purlin Roll Forming Machine 16 Stations With Punching Units

Country/Region china
City & Province jiangsu
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Product Details

CZ Purlin Roll Forming Machine

C/Z Purlin as one of important section in PEB, in same machine can make C channel, C lip channel, Z purlin and Sigma section. and the web & flange all automatic adjustable by servo motor to get high accuracy. And we give gear box for drive; Change C to Z in automatic also, n a real sense to achieve full automation production

 

1.Main specification

NoSpecification of the material

1

 

Suitable MaterialCarbon steel and Galvanized steel

2

 

Width of the raw materialBased on the purlin sizes.
3Thickness1.5mm-3.0mm

 

2.Specification of Components

No Technical Specification & Remark
1

Manual Un-coiler

 

 

  • Width of feeding: 500mm
  • Capability: 3 Ton
  • Mode of expand &fight: inner expand &fight by manual
  • Way of feeding: manual
  • Color: blue
2

Leveling part

 

 

  • Flattener roller: upper is 3 rollers, down is 4 stations(total is 7 rollers)
  • Flattener roller material: SAE 1045 thermal treatment hardness 48-52 HRC.
  • Diameter of flattener shaft:¢70mm, material is SAE 1045, hardening and tempering
4

Main Roll Forming Machine

 

 

  • Roll station:16 stations+ one station of rectify
  • Main power: 15kw
  • Roller material:Gcr15, 58-62,HRC hardness and chrome plated surface
  • Shaft diameter: ¢70mm material: SAE1045
5

Machine structure:

 

 

  • Main frame by 350H beam welding
  • Machine structure: wire electrode cutting system
  • Drive by gear box
6

Hydraulic cutting system

 

 

  • Machine adopt hydraulic post cutting system.
  • Cutting power by hydraulic, 7.5KW
  • Cutting after forming: Cut the sheet after roll forming to required length
  • Cutting motion: The main machine will stop when cutting, after the motion the machine will continue automatically.
  • Material of blade:Cr12 with heat treatment 58-60°
  • Tolerance of length: 3000mm+/- 1.5mm
7

Hydraulic System

 

 

 

 

 

  • Hydraulic power: 7.5kw
  • Solenoid valve: 1 group
  • Hydraulic oil: 46# hydraulic oil

 

 

8

Computer Control Cabinet

 

 

 

 

  • Programmable setting of profile length and quantity
  • Operating system language: English and Chinese
  • Computer used to control length & quantity. Machine will automatically cut to length and stop when required quantity is achieved
  • Length inaccuracy can be amended easily.
  • PLC brand: Panasonic
9

Out table

 

 

  • Jointed by steel tube
  • Size: about 2.0m long*0.8mwide*0.6-1mhigh
  • One out table with three support roller
  • Quantity: 2 units

 

3.Profile drawing:


 

4.The Chart of Process Flow

 

Un-coiler—Leveling —Pre-cutting—Punching—Roll Forming—Post Cutting—out table

 

5. Machine pictures for reference

 

6. Warranty

  • Warranty: 1 year warranty from date of shipment
  • Guarantee:

1: Guaranteed against malfunctions due to manufacturing defects for 1 year after date of shipment. Repairs will be made free of charge.

2: Repairs will not be performed free of change even during the guarantee period in the follow circumstances

- Damage occurs due to a natural disaster

- Malfunction occurs due to user error

- Malfunction occurs due to modifications

- Malfunction occurs due to further movement or shipment after installation

3:Air ticket, transportation cost, hotel, meals and 80$ per day shall be for purchaser’s account if manufacturer’s engineer has to be send to purchaser’s factory to maintain the machine during the guarantee period.

 

 

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