Gear Box Tile Roll Forming Machine With 6 - 8m / Min High Speed 0.6mm 7.5KW

Tile Roll Forming Machine

1. Specification of the material

2. Machine Detailed Parameters

3. Profile drawing

4. The Chart of Process Flow

5. Specification of Components

(1) 10T Hydraulic Un-coiler

• Width of feeding: 1250mm
• Capability: 10 Ton
• Inter diameter: 470-520mm
• Maximal out diameter: 1500mm
• Main motor power: 7.5KW AC motor
• Hydraulic power: 5.5kw
• Hydraulic valve is by Yuken
• Hydraulic motor: Siemens
• Hydraulic pump:Yuken
• Coil car
• Coil weight (Max): 10 Tons
• Working by hydraulic pressure: 8-12Mpa with connect with the un-coiler hydraulic unit
• Working lift journey: Maximal 350mm
• Working function: forward and reverse movable
• Move journey: maximal 3 meters
• Color: blue
• Quantity: 1

(2) Film system

• Machine adopt film system in order to protect the coil
• One rubber station is request

(3) Main Roll Forming Machine

• Roller material:ASTM1045 chrome plated surface with chrome
• Shaft diameter: ￠70mm material: SAE1045 with quenching and tempering
• Main frame by 350H beam welding
• Machine structure: wire electrode cutting
• Machine adopts whole protect mesh
• Drive by servo motor, 7.5KW servo motor,

(4)Pressing System:

• Pressing after forming: Press the sheet after roll forming to required length
• Hydraulic drive uses the same hydraulic unit with cutting
• Material of mold:Cr12, 58-62 HRC hardness
• Pressing by hydraulic, 7.5KW

(5) Hydraulic cutting system

• Cutting after forming: Cut the sheet after roll forming to required length
• Uses two hydraulic cylinders for operation.
• Material of blade:Cr12, 58-62 HRC hardness
• Cutting power by hydraulic,7.5KW
• Working pressure: 12Mpa adjustable
• Length measuring: Automatic encoder length measuring
• Tolerance of length: +/- 1.5mm for each piece end product

(6) Computer Control Cabinet

• Programmable setting of profile length and quantity
• Operating system language: English and Chinese
• Computer used to control length & quantity. Machine will automatically cut to length and stop when required quantity is achieved

• PLC: Panasonic or customerization

6. Training and Installation
1 We offer installation service local in paid, reasonable charge.
2 QT test is welcome and professional.
3. manual and using guide is optional if no visiting and no installation.
Certification and after service
1. Match the technology standard, ISO producing certification
2. CE certification
3. 12 months warranty since the delivery. Board.
Our advantage:
1. Short delivery period.
2. Effective communication
3. Interface customized.

7.Machine pictures for reference: