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Gcr15 Roller Material Top Hat Roll Forming Machine with 40Cr Shaft / Protect Cover

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Address: Hetou village industrial park, Yangshe town, Zhangjigang Jiangsu China

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Gcr15 Roller Material Top Hat Roll Forming Machine with 40Cr Shaft / Protect Cover

Country/Region	china
City & Province	jiangsu

Product Details

Gcr15 Roller Material Top Hat Roll Forming Machine with 40Cr Shaft with Protect Cover

High Speed Hat roll forming machine

Spectification

1	Roller material	Gcr15 , hardness 58-62
2	Roller station	16 stations+ one station of rectify
3	Shaft diameter	￠70mm
4	Machine structure	wire electrode cutting
5	Machine frame	whole plate welding
6	Feeding mode	Feeding is adjustable by hand wheel
7	Machine power	30kw+11kw
8	Servo power	4kw
9	Material of blade mould	Cr12, 58-62 HRC hardness
10	Cutting system	hydraulic track cutting system
11	Suitable material	GI, 0.7-2.0mm
12	Driven system	by gear box
13	Speed	50m/min
14	Flatten system	7 rollers, Up 3 rollers, down 4 rollers

Component

1	Roll forming system Roll forming system consist of machine frame, transmission parts and roll forming rollers etc. The frame consists of base frame and wire-electrode cutting stations, base with welded sections; ensure the equipment rigidity and beautiful appearance.
2	Track cutting system Profile transversal cutting device units allowing to cut the bent profile without damaging the metal coating and to assure a smooth cut included. Cut the sheet after roll forming to required length. The cutting length is controlled by PLC. Change the cutter to realize cutter different profiles.
3	Rectify device Function: make the end product in straight, left and right, up and down
4	The protect cover To avoid accidents, the machine will be covered with the protective mesh. It is easy to take off when need adjust machine.
5	Auto stacker It is mainly used to support the finished panel.
6	Electric system Adopts PLC control technology, frequency adjust speed technology, realize the automatic production. System provides touch screen, which can set the order, for example length, and quantities and so on. Operation type: Touch screen + button Encoder calculates the number, which has calculation and measure the length function.

Work flow

3T Double head hydraulic de-coiler→ Flatten→ Roll forming→ Track cutting→ finished supporter.

Main forming

1. Before the feeding of steel sheet into the roller, adjust the space between the upper roller and lower roller, first make the lower roller leveled, then line up the two rollers and then adjust the space between the upper and lower roller to be the thickness of the sheet plus 0.25mm. If the finished sheets have ripples, widen the space between the two rollers until the sheets turned out to be flat. (The space is usually adjusted before the machine leaves the factory)

2. The feeding system is adjustable by hand wheel, when put the sheet, should be adjust the hand wheel to make sure the feeding is in center.

3. When first time to test the machine or every first coil during production, make sure the machine in manual first. After the sheet come to the cutter, cut the first piece in manual then working in automatic.