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Total Power 75 Kw Corrugated Iron Sheet Making Machine 1.0-3.2mm For Each Station

Zhangjiagang City Saibo Science & Technology Co.,Ltd

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Address: Hetou village industrial park, Yangshe town, Zhangjigang Jiangsu China

Contact name:Nancy

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Total Power 75 Kw Corrugated Iron Sheet Making Machine 1.0-3.2mm For Each Station

Country/Region china
City & Province jiangsu
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Product Details

main speficication:

 

2. The Chart of Process Flow

5T hydrualic single head Uncoiler+Coil car—Feeding&Leveling—Servo feeding &hydraulic punching(3stations)&Cutting—Feeding&transportation table—Roll Forming—Rectify—Auto stacker

 

Specification

No Technical Specification & Remark
1

5T hydraulic decoiler

 

  • Steel coil width: 600 mm;
  • Internal diameter of coil: variable, from 450 mm to 530 mm
  • Maximum coil weight: 5000 Kg;
  • Main motor power: 5.5KW
  • Hydraulic power: 4kw
2

Leveling part

    

  • The quantity of leveler rolls must be planned according to thickness 1.5mm to 3.2mm.
  • Flattened roller: upper is 3 rollers, down is 4 stations(total is 7 rollers)
  • Flattened roller material: Gcr15 thermal treatment hardness 58-62 HRC.
  • Diameter of flattened shaft:¢70mm, material is SAE 1045, hardening and tempering
  • Power: 5.5kw
3

Servo feeding& Punching&Cutting

    

  • Feeding power by servo motor: 5.5KW
  • Base on customer provide punching drawing, this machine need adopt three units hydraulic punching system before roll forming.
  • Hydraulic power:11kw (same one as post cutting)
  • Punching speed: about 80times/min.
  • Cutting by same hydraulic system
  • Material of blade:Cr12mov, 58-62 HRC hardness
  • Tolerance of length: +/- 1.5mm for each piece end product
  • After cutting the sheet will by guide rollers to transportation table
4

Transportation table

  • Maximal length: 19m
  • Width: about 550mm which base on profile request
  • Power: 3KW AC motor
  • Conveyor table with roller and belt moving

5

Main Roll Forming Machine

   

 

  • Main motor power:30kw
  • Adjust size:through electric gear motors 
  • Roll station: about 15 stations
  • Roller material:Cr12 chrome plated surface with hardness 58-62 degree
  • Shaft diameter: ¢70mm material: SAE1045 with quenching and tempering
  • Drive by gear box , Model: MTTZ180, brand: MAXT of China.
  • Cooling system is include

 

6

Correction adjust system

   

  • Correction of the product sheet to be straight.
7

Hydraulic System

   

  • Hydraulic power: 11kw
  • Punching speed: 80times/min
  • Working pressure: 20-30Mpa adjustable
  • Solenoid valve: 4 groups
  • Hydraulic oil: 46# hydraulic oil
  • Hydraulic valve Manufacturer :Yuken
  • Fan and energy tank is include
  • Quantity :1
8

Computer Control Cabinet

   

  • Programmable setting of profile length and quantity
  • Operating system language: English and Chinese
  • Computer used to control length & quantity.
  • Machine will automatically cut to length and stop when required quantity is achieved
  • Length inaccuracy can be amended easily.
  • PLC brand: Panasonic
  • Touch screen: Siemens
  • VFD:Yaskawa

 

9

Stacker

   

  • Working by air compressor
  • Air compressor: provide by buyer
  • Speed suitable for 20-50m/min
  • Length in 12m

 

4. Warranty

  • Warranty: 1 year warranty from date of shipment
  • Guarantee:

1: Guaranteed against malfunctions due to manufacturing defects for 1 year after date of shipment. Repairs will be made free of charge.

2: Repairs will not be performed free of change even during the guarantee period in the follow circumstances

- Damage occurs due to a natural disaster

- Malfunction occurs due to user error

- Malfunction occurs due to modifications

- Malfunction occurs due to further movement or shipment after installation

3:Air ticket, transportation cost, hotel, meals and 100$ per day shall be for purchaser’s account if manufacturer’s engineer has to be send to purchaser’s factory to maintain the machine during the guarantee period.

 

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