AUTO Change Batten Machine For Solar System 18-20m/Min

Work Follow:
 
Decoiler→Feeding and Leveling Device→Hydrualic Pre-Cutting&Punching Device→Rolling Forming System→Hydraulic Post Cutting→Exit Rack

 
 
 
Machine Components
 
1)5 Ton Hydraulic Decoiler: one set

1) 5 Ton Hydraulic Decoiler: one set
Hydraulic control steel coil inner bore shrinkage and stop
Max. feeding width:600mm
Coil ID Range:470-560mm,Outside Diameter:1500mm
Max capacity:5 ton, Hydraulic motor:3KW, frequency speed control

 
 
2) Feeding And Leveling Device
 
Up Three down Four totally seven shafts leveling device
With feeding material guide, body frame made from H450 type steel by welding
Side wall thickness: Q235 t30mm
Shafts manufactured from GCr15 Steel,Diameter=φ105mm,precision machined,Quenching and tempering
Use Two electric motors AUTO adjust the material feeding width

 
 
 
3) Hydraulic Pre-Cutting&Punching Device
 
Pre-punching and pre-cutting, use the same hydraulic system
Hydraulic motor:18.5KW, Hydraulic pressure range:0-25Mpa(250Bar)
Punching and Cutting tool material:mold steel Cr12MoV(=D2 steel, with one million times punching/cutting life), Heat treatment to HRC58-62 degree
3-cylinders hole punching system for punching both on web and
 

 
4) Main Machine
Body frame made from H450 type steel by welding
Archway Structure
Rollers manufactured from Cr12 steel,CNC lathes,Heat Treatment,HRC58-62
Shafts Diameter=ф95,precision machined
Gear/Sprocket driving,about 24-step to form
Main Motor=22KW+22KW, Frequency speed control
Material sending by the Servo motor for punching more accuracy, servo motor power 3 KW
 
 

 

 
5) Post Hydraulic Cutting Device
Post to cut, stop to cutting,Two pieces type of cutting blade design, no blanking
Hydraulic motor:18.5KW,Cutting pressure: 0-16Mpa
Cutting tool material: Cr12MoV(= SKD11 with at least one million times of cutting life), Heat treatment to HRC58-62 degree

6)PLC Control System

Control The Quantity And Cutting Length Automatically

Input The Production Data(Production Batch,pcs,Length,etc.)On The Touch Screen ,

It Can Finish The Production Automatically.

Combined With: PLC, Inverter, Touch Screen, Encoder, etc

7)Exit Rack

Un-powered, One unite,with rollers on it for easy movement.

 

8)Product Show

Packing Style
Packing method: Main body of machine is naked and covered by plastic film(to protect of dust and corrosion),loaded into container and steadily fixed in container suitable by steel rope and lock, suitable for long-distance transportation.
 

 
 
After-Sale Service
1. The warranty is 24 months after the client receives the machine.Within the 24 months, we will courier the replacement parts to the client free of charge.
2. We offer technical support for the entire life of our machines.
3. We can send our technicians to install and train the workers in the clients' factories with extra cost.