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guardrail Automatic Roll Forming Machines Gcr15 Roller 37 kw

Jiangyin Dingbo Technology Co., Ltd

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Address: Xingyuan Road, Gushan Town,Jiangyin city, Jiangsu, China

Contact name:Emma Teng

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guardrail Automatic Roll Forming Machines Gcr15 Roller 37 kw

Country/Region china
City & Province jiangsu
Categories Belt Making Machinery
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Product Details

Two And Three Waves Guide Rail Roll Forming Machine with 2-3mm Working Thickness

Product Description:

A highway guardrail roll forming machine is a specialized piece of equipment used in the manufacturing process of highway guardrails. Highway guardrails are crucial safety features on roads and highways, designed to prevent vehicles from leaving the roadway and to minimize the impact of a collision. The roll forming machine plays a key role in producing the metal components of these guardrails.

Process Flow of Three waves highway guardrail machine

Uncoiler --- feeding--- leveling---punching---roll forming--- cutting --- output

Profile drawing

Technical Data

ItemsSpecifications
Max Material Thickness2-3mm
Hydraulic Uncoiler5T
Leveler7Rollers
MaterialGI
PunchingHydraulic pre-punching
Mould MaterialCr12Mov
Rolling Speed10m/ min
Roller Stations13 stations
Roller MaterialGcr15, quench treatment hardness 55-60
Shaft45#steel
Shaft diameter100mm
Main Motor Power37 kw
Side structureMemory archway
TransmissionGearbox
Hydraulic Power7.5 kw
Blade MaterialCr12Mov
Tolerance+-1.5mm
Electric Source

380V, 50HZ,

3 phase(customized)

PLC Control SystemPanasonic

Main Items

No.NameQty
1Hydraulic uncoiler1
2Leveling1
3Hydraulic Punching1
4Main Roll Forming Machine1
5PLC Control Box1
6Hydraulic Pump Station1
7Output Table2

Main machine pictures

Applications:

Highway guardrails, also referred to as traffic barriers or crash barriers, serve multiple critical functions in ensuring safety on roadways. Their primary purpose is to prevent vehicles from leaving the roadway and to reduce the severity of accidents. Below are some of the main uses of highway guardrails:

Vehicle Containment:

The main function of highway guardrails is to contain and redirect vehicles that veer off the roadway due to accidents, collisions, or loss of control. This helps prevent vehicles from entering opposing traffic lanes or going off the road into hazardous terrain.

Roadside Hazard Protection:

Guardrails are installed along the sides of roads to safeguard drivers and passengers from potential hazards such as steep slopes, cliffs, embankments, bodies of water, or obstacles that could cause severe injuries or fatalities.

Reduction of Collision Severity:

When a vehicle collides with a guardrail, the impact energy is absorbed and distributed along the length of the guardrail. This helps minimize the severity of the collision and reduces the risk of injuries to occupants.

Traffic Channelization:

Guardrails are commonly used to guide and channelize traffic in specific directions, particularly in areas where road configurations change, such as entrance or exit ramps, interchanges, and curves.

Enhanced Road Safety:

By providing a physical barrier between opposing traffic flows and potential hazards, guardrails contribute to overall road safety and help prevent head-on collisions.

Protection of Pedestrians and Cyclists:

In urban areas or locations where pedestrians and cyclists share the road with vehicular traffic, guardrails can serve as protective barriers to prevent collisions and enhance the safety of vulnerable road users.

Bridge Parapets:

Guardrails are commonly used as parapets on bridges and overpasses to prevent vehicles from falling off the sides. This is particularly important in elevated structures where the consequences of a vehicle leaving the road could be severe.

Prevention of Wildlife Collisions:

In some regions, guardrails are installed to prevent collisions between vehicles and wildlife. They act as a barrier to prevent animals from crossing into the path of oncoming traffic.

Standardized Safety Measures:

Highway guardrails are designed and installed according to specific safety standards and regulations, ensuring consistency and effectiveness in their application.

Roadside Aesthetics:

Guardrails are often designed with aesthetics in mind to complement the surrounding environment. Efforts are made to strike a balance between safety and visual appeal in certain settings.

Packing and Shipping:

The Highway guardrail Roll Forming Machine is carefully packed and shipped to ensure its safety and integrity during transportation.

The machine is first wrapped in protective materials and then placed in a sturdy wooden box to prevent any damage during handling. The box is then sealed and labeled with the necessary shipping information.

For shipping, the machine can be transported via sea, air, or land depending on the customer's preference and location. Our team will work closely with reliable and experienced freight forwarders to ensure timely and efficient delivery.

Upon arrival at the designated destination, the machine will be unloaded and inspected for any damages. Any issues will be promptly addressed by our team to ensure customer satisfaction.

Our goal is to provide our customers with a hassle-free experience from the moment they purchase the Highway guardrail Roll Forming Machine until it reaches their doorstep.

FAQ

1. Q: What's the warranty period? (24hours online)

12 months warranty period, starting from the date of the successful installation and commissioning of the equipment at the Buyer’s Installation site. During which all parts damaged because of quality problem will be changed for free.

2. Q: Do you have installation and commissioning service?

A: If buyers come to our factory to inspect, the training to install and operate is provided face to face. If not, manual and video is provided to show how to install and operate.

B: If buyer need we will send technician to buyer site to do installation and commissioning and training.

C: installation and commissioning cost: One engineer will visit Buyer’s workshop for installing, commission and training. The buyer has to pay USD100 per day and visa fee, air tickets fee, accommodation and food, necessary communication, etc.

(Normally ,It takes about a week to install )

3. Q: What’s your after-sales service ?

We provide 24-hour online service for our customers.

And we are happy to give advice and also have skilled technicians available to maintain the machine overseas to customers’ workshop if needed.

4. Q: What's your delivery time ?

Normally we can finish production and testing within 45-70 days after receiving deposit. Some machines in stock, can be delivered at any time

5. Q: You are trading company or factory?

We are Manufacturer, and we export our machine by ourselves.

6. Q: Do you provide customized machine?

Sure, we can design the machine according to the requirement and profile drawing you provide. Our engineers can offer the best professional solution to our worldwide clients.

7. Q: How to visit your factory?

We are in jiangyin city,belongs to Jiangsu province, near Shanghai. If you

arrive at Shanghai Airport,we can pick you up(It is 160 kilometers from

Pudong Airport, about 3 hours.

It's 110 kilometers from Hongqiao airport, about 2 hours; It's 125 kilometers from downtown Shanghai about two and a half hours.

It is very convenient.Please let me know if you have booked the tickets

so that I can prepare and book a hotel for you,we will arrange for car to pick you up.

By high speed train from Shanghai to East Wuxi (Wuxi Dong station), half an hour.

8. Q: How to place order ?

Inquiry---confirm the profile drawings and technical specification and price--- confirm the PI--- arrange the deposit or L/ C--- start production-- do inspection--- Shipment

9. Q: What certificate do you have ?

We have CE and ISO certificate.

10. Q: What are your terms of payment ?

First payment: 40 % by T/ T, second payment: 60% by T/ T, after the successful inspection at seller’s workshop, and before delivery.

11. Q: What can you do if the machine breaks down?

We have 12 months warranty period, if the broken parts can not be repaired, we will send new parts to replace the broken for free.But if the warranty period is over,you need to pat the express fee.We can solve problems through negotiation and provide technical support for the whole life of equipment .

 

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