A cable tray roll forming machine comes equipped with various features to ensure efficient and accurate production of cable trays. The specific features may vary depending on the manufacturer and model, but here are common features associated with these machine.Decoiler:A decoiler is used to hold and feed the metal coil, which is the raw material for cable tray production. The decoiler ensures a steady and controlled feed of the material into the roll forming machine.

Leveling Unit:A leveling unit is often included to flatten and level the metal strip before it enters the roll forming stations. This helps ensure uniformity and precision in the final cable tray profiles.

Roll Forming Stations:Multiple roll forming stations are set up in the machine, each equipped with sets of rollers to gradually shape the metal strip into the desired cable tray profile. The configuration of these stations can be adjusted to accommodate different cable tray designs.

Cutting Mechanism:A cutting mechanism is integrated into the machine to cut the continuous cable tray profile into individual lengths. This can be a flying cutoff system or a stationary shear, depending on the machine design.

Adjustability:Cable tray roll forming machines are designed to be adjustable to accommodate different cable tray profiles, sizes, and specifications. This feature allows for flexibility in manufacturing and quick changeovers between different products.

Material Thickness Adjustment:The machine may have features to adjust for different material thicknesses, ensuring compatibility with various materials commonly used in cable tray production, such as steel or aluminum.

Quality Control Systems:Modern machines often include sensors and monitoring systems to check the quality of the formed cable trays. These systems can detect variations or defects and ensure that the final products meet the required standards.

End Forming or Hole Punching:Some cable tray roll forming machines include additional stations for end forming or punching holes in the cable tray for mounting, cable entry, or other purposes. This enhances the versatility of the machine.

Automated Control System:The machine is equipped with a computerized control system that allows for easy programming, monitoring, and adjustment of the manufacturing process. This enhances precision and efficiency in production.

Speed Control:Variable speed control mechanisms allow operators to adjust the production speed based on the requirements of the manufacturing process and the material being used.

Safety Features:Safety features, such as emergency stop buttons, safety guards, and sensors, are incorporated to protect operators during machine operation.

Energy Efficiency:Energy-efficient components and systems may be integrated to minimize power consumption during operation.

Stacking or Packaging System:Some machines may include automated stacking or packaging systems to streamline the handling of finished cable trays and prepare them for transportation.

Process Flow

Uncoiler—Leveling—Feeding—Punching&Cutting—Roll forming—Output table