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Vibrating screens are widely used in various industries for efficient material screening and separation. They are designed to handle large throughput capacities, typically ranging from 150 to 350 tons per hour (TPH). The primary purpose of a vibrating screen is to separate particles of different sizes and shapes based on their physical properties.
One of the key features of vibrating screens is their ability to handle a large volume of material. With the specified throughput range of 150 to 350 TPH, these screens can effectively process a significant amount of feed material within a given time frame. This high throughput capacity makes vibrating screens suitable for applications where large quantities of material need to be screened and classified efficiently.
Vibrating screens utilize mechanical vibrations to generate a continuous motion that causes the material to move across the screen surface. The screen is typically composed of multiple layers of mesh or perforated plates with different aperture sizes. These layers allow for the separation of material into different fractions based on their size.
Small material screening is a specific application of vibrating screens, where the focus is on efficiently screening smaller-sized particles. The vibrating motion of the screen helps to stratify the material, ensuring that smaller particles pass through the screen openings while larger particles are retained. This process allows for precise classification and separation of materials according to their size ranges.
The design of vibrating screens takes into consideration various factors to ensure optimal performance. These factors include the screen inclination angle, vibration frequency, amplitude, and the shape and size of the screen openings. These parameters can be adjusted to achieve the desired screening efficiency and throughput capacity for a particular application.
| Model | Number of layers | Screen area (㎡) | Screen specification (mm) | Maximum feed size (mm) | Production capacity (t/h) | Vibration frequency (r/min) | Dual amplitude (mm) | Power (kw) | Installation inclination (°) | Weight (t) |
| XCYK1230 | 1 | 3.6 | 1200*3000 | ≤150 | 8-80 | 960 | 8 | 5.5 | 20° | 2.2 |
| 2 | 940 | 2.8 | ||||||||
| 3 | 800 | 11 | 3.5 | |||||||
| XCYK1548 | 2 | 7.2 | 1500*4800 | ≤150 | 35-180 | 970 | 8 | 11 | 20° | 5.2 |
| 3 | 15 | 6.2 | ||||||||
| 4 | 6.8 | |||||||||
| XCYK1860 | 2 | 10.8 | 1800*6000 | ≤150 | 100-255 | 800 | 8 | 18.5 | 20° | 6.9 |
| 3 | 7.5 | |||||||||
| 4 | 740 | 22 | 8.2 | |||||||
| XCYK2160 | 2 | 12.6 | 2100*6000 | ≤150 | 150-350 | 740 | 8 | 22 | 20° | 9.8 |
| 3 | 30 | 10.8 | ||||||||
| 4 | 37 | 12 | ||||||||
| XCYK2460 | 2 | 14.4 | 2400*6000 | ≤150 | 150-450 | 740 | 8 | 37 | 20° | 10.8 |
| 3 | 150-600 | 45 | 12.8 | |||||||
| 4 | 15.2 |
Working Principle
Vibrating screens operate based on a simple principle of mechanical vibration. The screens are designed with one or more layers of mesh or perforated plates that have different-sized openings. When the screen is subjected to vibration, either through a motor or an eccentric drive system, it causes the material to move and separate.
The mechanical vibration generates a continuous motion that allows the material to be stratified on the screen surface. As the material is fed onto the screen, smaller particles can pass through the openings in the mesh or plates, while larger particles are retained. This separation process is achieved by the combination of gravity and the vibrating motion of the screen.
The vibrating motion is typically generated by an electric motor with adjustable settings for vibration frequency and amplitude. The vibration frequency determines how quickly the material moves on the screen, while the amplitude controls the magnitude of the vibration. Adjusting these parameters allows for customization of the screen's performance based on the specific application requirements.
By employing this principle of mechanical vibration, vibrating screens efficiently separate particles of different sizes and shapes. They are widely used in various industries for material screening, grading, and classification. The screens play a crucial role in ensuring that the desired material size fractions are obtained, facilitating the efficient processing and handling of bulk materials.
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