15 Tons Per Hour Wire Rod Shot Blasting Machine Surface Oxide Scale Removal

Wire rod Shot Blasting Machine For Casting Forging Parts Cleaning Direct-Coupling Blast Wheel

Wire rod shot blasting machine

The machine is a highly efficient and specialized equipment designed for cleaning coiled wire rods. It utilizes the shot blasting process to remove oxide scale and surface scale layers that form during the steel rolling process. After the wire rods undergo shot blasting, their entire surface achieves a derusting grade of Sa2.5, and the surface roughness grade ranges from Ra6.3 to 12.5μm. This machine is known for its economy, environmental friendliness, and high efficiency, offering advantages over traditional pickling treatments. It has an impressive output capacity of up to 15-20 tons per hour.

The machine's design includes several distinctive characteristics. It adopts a unique "rotating gate + double cantilever shaft" carrying plate for round wire material, enabling a double-station working mode. This design significantly improves the equipment's production capacity, allowing for higher throughput. The cantilever shaft, made of special alloy steel, facilitates a compound action of "up and down + left and right swing + positive and negative rotation" during the shot blasting process. This compound action ensures a thorough cleaning effect on the wire rods.

The shot blasting devices are arranged in a reasonable manner to effectively target the inner and outer surfaces of the coiled wire with the projectile bundle, maximizing the cleaning efficiency. The entire machine is intelligently controlled by a programmable logic controller (PLC), ensuring convenient and reliable operation. The PLC system allows operators to set parameters, monitor the cleaning process, and maintain consistent and efficient performance.

Device model: HSPY-II
Equipment name: Double-station round shot blasting machine (arm length 4000mm-5500mm)

1. Main technical indicators

Disc specifications:
A. Wire diameter: Φ4～Φ36mm
B. Inner diameter of disc circle: Φ800-1100mm
C. Outer diameter of disc circle: Φ1200-1400mm
D. Disc height: 2500mm
E. Maximum load: 3000kg (wire diameter φ4～φ36mm).

2. Bearing mode and productivity:

A. Conveying method: cantilever bearing load (when shot blasting, the indoor cantilever shaft can work according to the PLC program: clockwise rotation, then counterclockwise rotation; the rotation time is adjustable. The outdoor cantilever shaft is controlled by manual buttons, and the operator uses electrical Console adjustment)
B. Productivity: 6-13 min/rod
C. Effective length: 4000mm-5500
D. Rotation speed: 10-20r/min (frequency conversion speed regulation)

3. Surface quality requirements after treatment:

A. No iron oxide scale remains on the surface of the steel after shot blasting
B. Surface cleanliness: Sa2.5 level
C. Surface roughness: Ra6.3～12.5

4. Environmental requirements:

A. Outdoor emission concentration: ≤20-60.0 mg/m3

The purpose of the machine
This machine uses four beams of projectiles thrown by a shot blasting machine manufactured by foreign advanced technology to hit the fast-moving wire surface to remove the rust layer and oxide scale on it to obtain a clean metal surface. It is used in the metal product manufacturing industry. The machine benefits are as follows:
1. Remove the rust and oxide layer on the wire surface.
2. The surface layer of the wire rod after shot blasting shows uniform roughness, which is beneficial to increase the adhesion of aluminum and copper packages, and the cladding is uniform and never falls off.
3. Eliminate the internal stress generated during the wire drawing process of the bar.
4. Increase the tensile strength and stress corrosion cracking resistance of the wire surface to obtain a permanent service life. This machine is the best suitable model for the treatment of wire surface oxide scale in the manufacturing industry.

Features of the machine

1. The equipment has high efficiency, and the cleaned wire surface is clean and metallic.
2. The shot blasting machine adopts special shaped blades to focus on the shot, with high density of shots, which improves productivity.
3. The spacing between the wires by the guide can control the swing of the cleaned wires to achieve the purpose of cleaning.
4. A number of domestic and foreign advanced technologies are used to improve the technical content of functional components, so that the machine has a low failure rate and a high start-up rate. The sealing effect is good, and it reaches the environmental purification index required by environmental protection.

Working principle

The front power (provided by the user) on the wire to be cleaned passes through the shot blasting chamber through the pressure wheel, and the high-speed shots are shot by two upper and lower shot blasting machines arranged inside the shot blasting chamber, and two left and right shot blasting machines arranged on both sides. Strike the surface of the passing wire to remove the oxide scale and rust layer on its peripheral surface. After cleaning, the pellets are sent to the lower part of the elevator by the screw conveyor, and the pellets are sent into the separator by the elevator, and the qualified pellets are fed into the hopper through the airflow for recycling. The unseparated mixture of pellets is returned to the shot blasting The chamber continues to circulate. After the fine rust and dust are purified by the sedimentation cylinder and the dust collector, the large particles are captured and collected, and the pure gas is discharged into the atmosphere.