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Mineral Ore And Industry Environmental Protection Vacuum Ceramic Filter

KSQ Technologies (Beijing) Co. Ltd

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Address: Room9-616, No. 10 Zhenxing Road (MDW Plaza), Changping District, 102200 Beijing, China

Contact name:Yingkai Zhang

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Mineral Ore And Industry Environmental Protection Vacuum Ceramic Filter

Country/Region china
City & Province beijing beijing
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Product Details

Competitive Advantage:
1. Very competitive pricing  

2. Efficient energy saving and environmental protection

• Production capacity increased by 50% over conventional filter

• Installed power is only the traditional vacuum filter 10%

• The filtrate has a solid content below 50 ppm and can be recycled

3. Filter plate performance is superior

• Ceramic plate

Uniform pore size distribution and ccontrollable, high porosity, good water permeability, and high compressive strength

 

Our company has the only ceramic plate automatic spraying film production line in China, according to customer demand to produce different filter material filter plate, such as Al₂O₃, SiC and polymeric materials

 

• Polymer filter plate

Corrosion resistance, high compressive strength, good filtration effect, wide application, light weight, recyclable, etc.

 

Widely used in mining, chemical, smelting, titanium dioxide and other corrosive materials filtration

4. Machine performance and stability • Main component parts such as touch screen, PLC, inverter, metering pumps, pressure transmitters all installed by famous brands of international and domestic

 

Application:

Mineral concentrates

 

Mineral concentrates are the product of ore dressing operations whereby valuable metals recovered through mining operations are separated from waste rock prior to shipment to market. After many mining operations people get the mineral slurry, at last they need the dry mineral concentrates that is shipped to refineries to produce metallic products, such as for minerals:

Tailings Copper Zinc Palladium Metal salts
Iron ore Aluminum Lead Cobalt ferrous metals
Coal Silver Nickel Molybdenum Other concentrates

 

Environmental protection industry

Becides mineral industry, the application of filtration equipments also welcomed in below industries:

1. Desulfurization and denitrification

2. Stainless steel plants

3. Boiler plants

4. Building material plants

5. Stone plants6. Ceramic plants

 

Features:

1. Filtering area from 6 cubic meters up to 120 cubic meters
2. High vacuum degree, low moisture on formed cake
3. High filtration precision, solid filtration < 50ppm
4. Low energy consumption
5. Low running costs
6. Optional filter cake cleaning system
7. High degree of automation
8. Compact structure to minimize required floor space and convenient maintenance
9. Advanced drainage system ensures application in any running condition

Automation on special functions available upon request.

 

Detail Specifications:

 

Small Capacity Systems from 2m2 ~ 9m2 filtration area

Model TT-2 TT-4 TT-6 TT-8 TT3C-9
Specification (N m2 ) 2m2 2m2 2m2 2m2  
Liquid discharging way

Automatic

liquid discharging

Filter pump drainage Automatic liquid discharging Filter pump drainage Automatic liquid discharging Filter pump drainage Automatic liquid discharging Filter pump drainage Automatic liquid discharging
Size L×W×H (mm)

2300×2480

×2100

2300×2480

×2100

2460×2480

×2100

2460×2480

×2100

2710×2480

×2100

2710×2480

×2100

2960×2780

×2100

2960×2780

×2100

2900×2850

×2450

Outer diameter of plate (mm) 1510 1510 1510 1510 1510 1510 1510 1510 φ1920
Filter area (㎡) 2 2 4 4 6 6 8 8 9
Quantity of plate (Circle) 1 1 2 2 3 3 4 4 3
Quantity of ceramic 12 12 24 24 36 36 48 48 3
Total weight (t) 1.8 1.8 2 2 2.5 2.5 3 3 36
Max overhaul weight (t) 0.5 0.5 0.55 0.55 0.65 0.65 0.75 0.75 4
Volume of tank (m3) 0.7 0.7 0.85 0.85 1.1 1.1 1.3 1.3 1
Installed power (KW) 6.35 7.9 7.4 8.95 7.7 9.25 8.8 10.35 1.1
Max working power (KW) 5.85 7.4 6.6 8.15 6.6 8.15 7.4 8.95 8
Power of spindle speed 0.75 0.75 1.5 1.5 1.5 1.5 1.5 1.5 6.6
Power of stirring speed 2.2 2.2 2.2 2.2 2.2 2.2 3 3 1.5
Power of vacuum 1.45×2 1.45 1.45×2 1.45 1.45×2 1.45 1.45×2 1.45 2.2
Powere of circulation   3   3   3   3 1.45×2
Power of controlled volume pump (KW) 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2
Power of ultrasonic (KW) 0.3 0.3 0.6 0.6 0.9 0.9 1.2 1.2 1.2

98% dosage of nitric acid

(kg/d)

1.8 1.8 3.6 3.6 5.4 5.4 7.2 7.2 16.2
Clean water (m3/h) 0.36 0.36 0.72 0.72 1.08 1.08 1.44 1.44 38.88
Entrance pressure of clean water (Mpa) 0.35 ~ 0.5 0.35 ~ 0.5 0.35 ~ 0.5 0.35 ~ 0.5 0.35 ~ 0.5 0.35 ~ 0.5 0.35 ~ 0.5 0.35 ~ 0.5 0.35 ~ 0.5
Production water consumption (m3/d) 4.2 4.2 5.1 5.1 6.6 6.6 7.8 7.8 6.6
Entrance pressure of production water 0.5 ~ 0.7 0.5 ~ 0.7 0.5 ~ 0.7 0.5 ~ 0.7 0.5 ~ 0.7 0.5 ~ 0.7 0.5 ~ 0.7 0.5 ~ 0.7 0.35 ~ 0.5
Air volume for gas back flushing (m3/min) 0.67 0.67 0.67 0.67 0.67 0.67 0.67 0.67 0.36
Valve control gas 0.36 0.36 0.36 0.36 0.36 0.36 0.36 0.36 0.7
Air intake pressure(Mpa) 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.5 ~ 1.5
Main shaft speed (r/min) 0.5 ~ 1.5 0.5 ~ 1.5 0.5 ~ 1.5 0.5 ~ 1.5 0.5 ~ 1.5 0.5 ~ 1.5 0.5 ~ 1.5 0.5 ~ 1.5 12 ~ 20
Speed of agitator (r/min) 12 ~ 20 12 ~ 20 12 ~ 20 12 ~ 20 12 ~ 20 12 ~ 20 12 ~ 20 12 ~ 20  

 

Small Capacity Systems from 10m2 ~ 18m2 filtration area

Model TT-10 TT-12 TT-15 TT-18
Specification (N m2 ) 2m2 3m2 3m2 3m2
Liquid discharging way

Automatic

liquid discharging

Filter pump drainage Automatic liquid discharging Filter pump drainage Automatic liquid discharging Filter pump drainage Automatic liquid discharging Filter pump drainage
Size L×W×H (mm)

3210×2780

×2100

3210×2780

×2100

3200×3080

×2450

3200×3080

×2450

4300×3100

×2490

4300×3100

×2490

4600×3100

×2490

4600×3100

×2490

Outer diameter

of plate (mm)

1510 1510 φ1920 φ1920 φ1920 φ1920 φ1920 φ1920
Filter area (㎡) 10 10 12 12 15 15 18 18

Quantity of

plate (Circle)

5 5 4 4 5 5 6 6
Quantity of ceramic 60 60 48 48 60 60 72 72
Total weight (t) 3.5 3.5 5 5 5.5 5.5 6 6

Max overhaul

weight (t)

0.85 0.85 1.2 1.2 1.4 1.4 1.5 1.5
Volume of tank (m3) 1.55 1.55 1.5 1.5 2 2 2.6 2.6
Installed power (KW) 9.1 10.65 9.2 10.75 12.1 15.25 12.5 15.65
Max working power (KW) 7.4 8.95 7.4 8.95 9.9 13.05 9.9 13.05

Power of

spindle speed

1.5 1.5 1.5 1.5 2.2 2.2 2.2 2.2

Power of

stirring speed

3 3 3 3 3 3 3 3
Power of vacuum 1.45×2 1.45 1.45×2 1.45 2.35×2 2.35 2.35×2 2.35
Powere of circulation   3   3   5.5   5.5
Power of controlled volume pump (KW) 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2

Power of

ultrasonic (KW)

1.5 1.5 1.6 1.6 2 2 2.4 2.4

98% dosage of nitric acid

(kg/d)

9 9 10.8 10.8 13.5 13.5 16.2 16.2
Clean water (m3/h) 1.8 1.8 2.16 2.16 2.7 2.7 3.24 3.24
Entrance pressure of clean water (Mpa) 0.35 ~ 0.5 0.35 ~ 0.5 0.35 ~ 0.5 0.35 ~ 0.5 0.35 ~ 0.5 0.35 ~ 0.5 0.35 ~ 0.5 0.35 ~ 0.5
Production water consumption (m3/d) 9.3 9.3 9 9 12 12 15.6 15.6

Entrance pressure

of production water

0.5 ~ 0.7 0.5 ~ 0.7 0.5 ~ 0.7 0.5 ~ 0.7 0.5 ~ 0.7 0.5 ~ 0.7 0.5 ~ 0.7 0.5 ~ 0.7

Air volume for

gas back flushing (m3/min)

0.67 0.67 1 1 1 1 1 1
Valve control gas 0.36 0.36 0.36 0.36 0.36 0.36 0.36 0.36

Air intake

pressure(Mpa)

0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7

Main shaft speed

(r/min)

0.5 ~ 1.5 0.5 ~ 1.5 0.5 ~ 1.5 0.5 ~ 1.5 0.5 ~ 1.5 0.5 ~ 1.5 0.5 ~ 1.5 0.5 ~ 1.5

Speed of agitator

(r/min)

12 ~ 20 12 ~ 20 12 ~ 20 12 ~ 20 12 ~ 20 12 ~ 20 12 ~ 20 12 ~ 20

 

Medium Capacity Systems from 10m2 ~ 18m2 filtration area

Model TT-21 TT-24 TT-30 TT-36
Specification (N m2 ) 3m2 3m2 3m2 4m2
Liquid discharging way Automatic liquid discharging Filter pump drainage Automatic liquid discharging Filter pump drainage Automatic liquid discharging Filter pump drainage Automatic liquid discharging Filter pump drainage
Size L×W×H (mm)

4900×3100

×2490

4900×3100

×2490

5200×3170

×2530

5200×3170

×2530

5800×3170

×2530

5800×3170

×2530

5110×3435

×2820

5110×3435

×2820

Outer diameter of plate (mm) φ1920 φ1920 φ1920 φ1920 φ1920 φ1920 φ2182 φ2182
Filter area (㎡) 21 21 24 24 30 30 36 36
Quantity of plate (Circle) 7 7 8 8 10 10 9 9
Quantity of ceramic plate(pcs) 84 84 96 96 120 120 108 108
Total weight (t) 6.5 6.5 7.5 7.5 9 9 9.7 9.7
Max overhaul weight (t) 1.7 1.7 1.8 1.8 2.1 2.1 2.6 2.6
Volume of tank (m3) 3.2 3.2 3.8 3.8 4.2 4.2 4.7 4.7
Installed power (KW) 12.9 16.05 15.8 18.95 19.6 19.75 19.2 22.85
Max working power (KW) 9.9 13.05 12.4 15.55 15.4 15.55 15.4 19.05
Power of spindle speed reducer 2.2 2.2 2.2 2.2 2.2 2.2 2.2 2.2
Power of stirring speed 3 3 5.5 5.5 5.5 5.5 5.5 5.5
Power of vacuum Pump(KW) 2.35×2 2.35 2.35×2 2.35 3.85×2 2.35 3.85×2 3.85
Powere of circulation   5.5   5.5   5.5   7.5
Power of controlled volume pump (KW) 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2
Power of ultrasonic (KW) 2.8 2.8 3.2 3.2 4 4 3.6 3.6
98% dosage of nitric acid (kg/d) 18.9 18.9 21.6 21.6 27 27 32.4 32.4
Clean water (m3/h) 3.78 3.78 4.32 4.32 5.4 5.4 6.48 6.48
Entrance pressure of clean water (Mpa) 0.35 ~ 0.5 0.35 ~ 0.5 0.35 ~ 0.5 0.35 ~ 0.5 0.35 ~ 0.5 0.35 ~ 0.5 0.35 ~ 0.5 0.35 ~ 0.5
Production water consumption (m3/d) 19.2 19.2 22.8 22.8 25.2 25.2 28.2 28.2
Entrance pressure of production water 0.5 ~ 0.7 0.5 ~ 0.7 0.5 ~ 0.7 0.5 ~ 0.7 0.5 ~ 0.7 0.5 ~ 0.7 0.5 ~ 0.7 0.5 ~ 0.7
Air volume for gas back flushing (m3/min) 1 1 1 1 1 1 2 2
Valve control gas 0.36 0.36 0.36 0.36 0.36 0.36 0.36 0.36
Air intake pressure(Mpa) 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7
Main shaft speed (r/min) 0.5 ~ 1.5 0.5 ~ 1.5 0.5 ~ 1.5 0.5 ~ 1.5 0.5 ~ 1.5 0.5 ~ 1.5 0.5 ~ 1.5 0.5 ~ 1.5
Speed of agitator (r/min) 12 ~ 20 12 ~ 20 12 ~ 20 12 ~ 20 12 ~ 20 12 ~ 20 12 ~ 20 12 ~ 20

 

Reference:

 

Dilute Acid Barrel :

 

Spare Parts Packing:

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