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[China]
Trade Verify
Address: 6-11C Shidai Jingyuan,Fuyong, Baoan, Shenzhen, Guangdong, China 518103
Contact name:Ivy Deng
Bicheng Electronics Technology Co., Ltd |
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Verified Suppliers
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Aluminum PCB Prototype Built 1W / MK for 9W LED Lighting
(PCB’s are custom-made products, the picture and parameters shown
are just for reference)
General description
This is a type of aluminum PCB for the application of Led Lighting.
It's a single layer MCPCB board at 1.6 mm thick with 1 W/MK thermal
conductivity. The aluminum plate is from ITEQ, Solder mask and
silkscreen from Taiyo. It's fabricated per IPC 6012 Class 2 using
supplied Gerber data. 25 panels are packed for shipment.
Parameter and data sheet
| PCB SIZE | 135 x 145mm=4PCS |
| BOARD TYPE | IMS PCB |
| Number of Layers | Single sided PCB, Metal core PCB |
| Surface Mount Components | YES |
| Through Hole Components | NO |
| LAYER STACKUP | copper ------- 35um(1oz) |
| 1.0 W/MK 75um dielectric material | |
| Aluminum base 1060 | |
| TECHNOLOGY | |
| Minimum Trace and Space: | 10mil / 10mil |
| Minimum / Maximum Holes: | 5.5mm |
| Number of Different Holes: | 1 |
| Number of Drill Holes: | 7 |
| Thermal resistance(°C/W) | ≤0.45 |
| Breakdown Voltage(VDC) | 4000 |
| Impedance Control | no |
| BOARD MATERIAL | |
| Thermal conductivity | 1.0W/MK 75um dielectric material |
| Final foil external: | 1oz |
| Final foil internal: | 0oz |
| Final height of PCB: | 1.6mm ±0.16 |
| PLATING AND COATING | |
| Surface Finish | Hot Air Soldering Leveling(HASL),lead free, Sn>=2.54µm |
| Solder Mask Apply To: | Top. 12µm Minimum. |
| Solder Mask Color: | Super white, Taiyo PSR400 WT02 |
| Solder Mask Type: | LPSM |
| CONTOUR/CUTTING | Routing |
| MARKING | |
| Side of Component Legend | TOP |
| Colour of Component Legend | Black |
| Manufacturer Name or Logo: | as per requirement |
| VIA | no via |
| FLAMIBILITY RATING | UL 94-V0 Approval MIN. |
| DIMENSION TOLERANCE | |
| Outline dimension: | 0.0059" (0.15mm) |
| Board plating: | 0.0030" (0.076mm) |
| Drill tolerance: | 0.002" (0.05mm) |
| TEST | 100% Electrical Test prior shipment |
| APPLICATION: | High power street LED Light, GPS Tracking Devices Electrical Transformers Led Light Panel Waterproof Led Lights Wireless Router Reviews |
| TYPE OF ARTWORK TO BE SUPPLIED | email file, Gerber RS-274-X, PCBDOC etc |
| SERVICE AREA | Worldwide, Globally. |
Features and benefits
Optimization combination of power circuit and control circuit,
Replace the fragile ceramic substrate and obtain a better
mechanical durability,
Reduce the operating temperature of the equipment,
Small quantity order is accepted
Delivery on time: >98%
Applications
Automobile rear lighting
Radiator
Security system
Gas station lighting
Quality Policy
Bicheng has developed series of management procedures and
approaches to assure that PCBs are in compliance with the
customers' requirements, inclusive of selection of the vendors,
work in progress (WIP) inspection, outgoing delivery inspection and
customer service etc.
Evaluation and Audit of Suppliers
Suppliers have to be evaluated by Bicheng. In addition, Bicheng
will appraise and rank suppliers every year to guarantee the
materials supplied are meeting Bicheng’s requirements. Furthermore,
Bicheng continuously develop suppliers and supervise them to
improve their quality and environment management basing on the
systems of ISO9001 & ISO14001.
Contract Evaluation
Bicheng shall review and verify customer's requirements to make
sure that we have the capability to satisfy customers' requirements
including specifications, delivery and other demands prior to
accepting an order. Making, audit and control of manufacturing data.
When customers' design data and specifications are provided to our market department, Bicheng has to verify all the requirements. Then, convert the design data into manufacturing data by CAM. Finally, a manufacturing instruction (MI) is generated according to the real manufacturing process and technologies for manufacturing department as the basis for actual fabrication. MI must be reviewed by independent engineers and QA engineers before issue.
Incoming Material Quality Control
All materials have to be inspected before warehousing. We
established a series of strict inspection procedure and instruction
to control the incoming materials. Furthermore, various precise
inspecting instruments and apparatus guarantee the capability to
judge the material good or not. We issue material with first in
first out principle, and give out “alarm” for the material that
will reach the shelf life to ensure the materials are used up
before expiry.
Control of Production Process
Right manufacturing instruction (MI), comprehensive equipment
management and maintenance and process control, strict WIP
inspection and monitoring as well as working instruction, all those
make the whole fabrication process totally controlled.
Final Control and Inspection
All PCBs have to be gone through the open and short test as well as
visual inspection after passed the specified physical tests. We own
various advanced test equipment including customized, probe flying
test machines to guarantee that each PCB is 100% tested.
Product Delivery Audit
We set up a dedicated FQA department to inspect the PCB products
according to the customer's specifications and requirements by
sampling. Qualified PCBs are going to be packed.
FQA also has to carry out a 100% audit of the warehouse packing and shipping products, including product number, customer number, product quantity, shipping address and so on prior to shipment.
Customer Service
We sets up a professional customer service team to proactively
communicate with customers and timely deal with the customers'
feedbacks. We highly focus on customers' needs and to understand
customers’ demands, timely to adjust the policy of customer service
and PCB product requirements.
