Home Companies Suzhou Zhongyue Railway Material Co.,Ltd.

E shape rail clamps railroad elastic clips for railway fastening system

Contact Us

[China]

Trade Verify

Address: No.199 Huanlou Road,Economic Development Zone,Kunshan City,Jiangsu

Contact name:

Suzhou Zhongyue Railway Material Co.,Ltd.

Verified Suppliers
  • Trust
    Seal
  • Verified
    Supplier
  • Credit
    Check
  • Capability
    Assessment

E shape rail clamps railroad elastic clips for railway fastening system

Country/Region china
City & Province jiangsu
Categories Glass Product Making Machinery Parts

Product Details

E shape rail clamps railroad elastic clips for railway fastening system

 

Elastic rail clip is one of the common railway fasteners in the railway system. In general, elastic rail clip is made of forged spring steel and has many applications. No matter as a part of rail fastening system or as a rail fastener, elastic rail clip is used with other railway track parts, such as railroad spike, rail pad, tie plate and plastic dowel.

 

Elastic rail clip function


Like other rail fasteners, the main function of rail clip is fastening railway sleeper and steel rail together. The rail clip is considered as one of the best ways to ensure that rails do not move, bend, warp, or rot. There are data shows that each elastic rail clip can bear about two tons of force upon a railway track.

Rail clip types


For different applications and national standards, elastic rail clips can be classified into various types,

 

including rail e- clip, SKL rail clips, Nabla rail clip, Deenik clip, crane rail clip, Russia rail clip as well as other standard rail clips.

 

E-type rail clip

 

Our customers widely seek this product in the market attracted by the various salient features that are as follows:

  • Corrosion resistance
  • International Standard
  • Fine finishing
  • High-capacity
  • High performance

For all types of rail clips:

  1. E-type, SKL clip, W-type…
  2. Pre-assembly with T-bolt and washer (supplementary service)
  3. Corrosion protection surface
  4. Time saving and transit safe packing
  5. full rail clip dimension available

Rail clips processing procedures

Rail clips processing procedures are as follow: Shearing-- Heating to forging temperature -- Forming-- Hardening—Tempering — Inspection — Packing.

 

SKL 12 rail Concrete Sleeper Elastic Rail Clips With color painting

 

ZhongYue , your trustworthy rail clips manufacturer

Enriched with rich railway industrial experience, ZhongYue can offer its clients an extensive range of heavy duty rail fastening clips, made up of premium quality and seamless performance, to be used to fasten rails to underlying tie plates. The rail clips produced by ZhongYue are made up of premium grade spring steel sourced from a reliable and certified long term producer.

 

After over 10 years’ experience on producing rail elastic clips, ZhongYue has become the largest and most competitive production base of rail clips in China, qualified to tender nationally large and medium scaled rail projects under the China Ministry of Railways, both at home and abroad.

 

At each single step of manufacturing the clips are stringently tested and completely authenticated. To save time during installation in track, we can provide a special service by pre assembling a SKL clip with a T-bolt and a washer for the customer at our production base before delivery. Besides, corrosion protection layer of the clip surface can be applied.

 

For all types of rail clips:

  1. E-type, SKL clip, W-type…
  2. Pre-assembly with T-bolt and washer (supplementary service)
  3. Corrosion protection surface
  4. Time saving and transit safe packing
  5. full rail clip dimension available
BrandZHONGYUE
NameE clip
TypeE clip (e1809, e2006,e2007,e2009,etc)
 Skl clip (skl1,skl3,skl12,skl14)
 Or the type by customers’ drawings
Material60Si2MnA60Si2CrA55Si2Mn38Si7
Chemical composition(%)C:0.56-0.64, Mn:0.60-0.90, Si:1.60-2.00, Cr:≤0.35, P:≤0.03, S:≤0.03C:0.56-0.64, Mn:0.40-0.70, Si:1.40-1.80,Cr:0.70-1.00 P:≤0.03, S:≤0.03C:0.52-0.60, Mn:0.60-0.90, Si:1.50-2.00,Cr:≤0.35 P:≤0.03, S:≤0.03C:0.35-0.42, Mn:0.50-0.80, Si:1.50-1.80, P:≤0.03, S:≤0.03
Hardness

For e clip: 44-48HRC

For skl clip: 42-47HRC

Fatigue life

for Dia.18 is 3 millions cycles without breaking

for Dia.20 is 5 millions cycles without breaking

Surfaceplain (oiled), Oxide black, color painting
Standard refersDIN17221, BS970, GB/T1222

 

 

 

Rail Clip Production Process

How do we produce rail clips?

ZhongYue produces the rail clips according the scientific procedures of rail clip production strictly and the specific procedures are as follow:

  1. Raw material: Premium grade spring steel sourced from a reliable and certified long term producer.
  2. Shearing: The spring steel bar has to be sheared as per length required.
  3. Heating: to forging temperature (950-1000 degrees Celsius), but over heating shall be avoided to check decarburization.
  4. Forming: Proper heated bar is transferred to power press for forging.
  5. Hardening: The forged rail clips are transferred to quenching tank. Dimensional accuracy and quench hardness of rail clips are checked before tempering.
  6. Tempering: The rail clips are tempered at about 350 Celsius to achieve appropriate toughness in the spring.
  7. Inspection: The products are then checked thoroughly as per China CRCC and customer required specification and design.
  8. Packing: Clips can be packed in woven bags or upon customer requirement.

Inspection during the production process

How is the quality control of ZhongYue rail clips?

 

We own a full set of strict quality control system to produce rail clips, from raw material purchasing till the finished clip application. There’s a professional inspection team to check about each process of the production line and every two hour out of the line.

Inspection machine for finished rail clips.

What does ZhongYue use to inspect the finished rail clips?

  1. Brinell Hardness Tester
  2. Carbon and Sulfur Analyzer
  3. Rockwell Hardness Machine to test metallic materials
  4. Automatic Impact Testing Machine
  5. Metallographic Microscope
  6. Automatic High-speed Analyzer
  7. Fatigue Testing Machine
  8. Metallographic Specimen Polishing Machine
  9. Metallographic Specimen Pointing Machine

Zhongyue's products ranges:

 

  • Rail Fastening system
  • Rail Sleeper Screw
  • Rail Spike/Track spike/ Dog spike
  • Railway Bolt
  • Elastic Rail Clip
  • Rail Shoulder
  • Rail Anchor
  • Rail Tie Plate
  • Rail Clip
  • Railway Washer
  • Rail Nylon Insulator
  • Rail Pad
  • Rail Plastic Sleeve
  • Rail Fish Plate
  • Brake Block
  • Rail Nuts
  • Rail Fastening System
  • Crane rail

 

Hot Products

E shape rail clamps railroad elastic clips for railway fastening system Elastic rail clip is one of ...
Railway Clip and Clamps - High Strength Rail Clip and Rail Clamps with E Shape 60Si2MnA Rail elastic ...
Rail Components, Fasteners and Rail Elastic clips with HDG coating Rail clips processing procedures ...
Zhongyue customized rail elastic rail clips E clips railway fasteners Rail Fasteners Rail Clips / ...