Wuxi Luole Machinery Co., Ltd |
C Z Shape Purlin Cold Rolling Machinery C Z Purlin Interchangeable roll forming machine
C/Z interchangeable purlin roll forming machine Details
C,Z purline adopt high strength steel plate and
shaped after cold forming, it has wall thickness homogeneous, size
and dimension can be adjusted, big compression strength ect
characteristics. The C purline machine which after cold forming,
although the section dimension is light, it corresponds with
carrying capability’s feature for roof purline and makes steel’s
mechanical efficiency into full playing. It can make the C,Z
purline can lighten the construction roof’s weight, reduce project
steel quantity. So it becomes economic high efficiency steel. It is
new building material instead of angle iron, channel steel, steel
tube and tradition purline. C,Z purline and light metal tile using
together is the best choice for light steel construction.
Detail Specifications
1. 5 Ton Passive Decoiler
1) Structure of pedestal, braking, mandrel holder, slider narrow
and expanding
2) Capacity of decoiler:5Ton
3) Max. width: 500mm
4) Inner diameter for coil: 440mm-530mm
5) Out diameter: 1500mm
2. Feeding Guide & Straighten Device
1) The purpose is to guide the metal sheet into the roll forming
machine and make sure the metal sheet at the correct position with
the roll forming system.
2) It can be left and right adjusted by adjusting the screw. Also
the left and right adjusting can be independent operating.
3) The five roller straighten leveling device is quenched and hard
chrome coated to straighten the rough sheet and reduce the material
strength for roll forming.
4) Motor for feeding and straighten device:5.5KW
3. Hydraulic System for Punching and Pre-cutting Device
1) This device consisted by punching mould, cutting blade, oil
cylinder and hydraulic station.
2) Pre-cutting before roll forming which no need to change cutting
mould.
3) Material of punching and cutting blade:Cr12Mov, quench hardness58-62
4) Power for cutting: Hydraulic power:7.5KW
4. Main Roll Forming Machine
1) Raw Material: forming thickness 1.0-4.0mm, Yield strength Q235
galvanized steel and hot rolled steel
2) Roll forming station: 15 stations
3)Rectify roll station: 2 stations
4) Axis Diameter: ∅85mm
5) Shaft material: 45# high grade steel
6) Roller material:Gcr15 bearing steel, forged and quenched hardnessHRC58-62
7) Roller process: CNC lathe processed, surface polished or black
treated
8) The gap between upper layer rollers and bottom layer rollers can
be adjusted by screw according to different thickness sheet.
9) The interchange from C to Z is only need to adjust two station
rollers
10) Motor power:18.5KW
11) Transmission: High strength chain
12) Working speed:15-20m/min(Not including cutting time)
5. Electrical Control System
1) The whole line controlled by PLC control and frequency speed
control to achieve automatic. The friendly interface can set the
bath, product length and quantity.
2) PLC: Panasonic, Japan
3) Frequency control: YASKAWA, Japan, 18.5KW
4) Other low voltage: Schneider
5) Encoder: Omron
6) Operate panel: Touch screen
6. Run-out Table
Consisted by tubular frame with support rollers to load and
transfer products
Technical Parameter
Items | Specifications | |
Material of coil | Material Thickness | 0.5-3mm |
Un Coiler | 3 tons manual | |
Forming system | Rolling Speed | 10-15 m/min |
Roller Stations | 18 stations | |
Roller Material | Gcr15 coated with chrome | |
Maim Motor Power | 15 kw | |
Motor cutting Power | 5.5kw | |
Cutting system | Material Of Cutting | CR12mov with quench treatment |
Hardness | HRC58-62 | |
Tolerance | +-1.5mm | |
Cutting blades | 3 sets | |
Electrical control system | Electric Source | 380V, 50HZ,3 phase Also can satisfy Customer’s require |
Control System | PLC (Panasonic) as list in the note | |
Weight | 12 tons | |
Way Of Drive | 1.5 inch double chain |
Machine List
Machine list | 3 ton passive de-coiler | 1 set |
Feeding with guide | 1 set | |
Main roll forming machine | 1 set | |
PLC Control box | 1 unit | |
Hydraulic station | 1 unit | |
Stop cutting device | 1 unit | |
Safety cover | 1 unit | |
Out table | 2 units |
Advantage of Machine
1. Reasonable Price
2. High Quality
3. 12 Months Warranty
4. More Than 10 Years Experience
5. Durable
6. Reliable
Working Flow of Roll Forming Machine
Uncoiling—Feeding&Leveling--Roll forming—Cutting—Products collecting
Profile of product