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Automatic H Beam Production Line With Assembling / Welding / Straightening Combined

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Address: Xishan District Donggang Town xisha Road No. 28

Contact name:Luo Le

Wuxi Luole Machinery Co., Ltd

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Automatic H Beam Production Line With Assembling / Welding / Straightening Combined

Country/Region china
Categories Home Textile Product Machinery

Product Details

Automatic Assemblying Welding Straightening Functions all these three Functions Combined Machine for H beam Productions Building Fields
 
     

 

1,Assembling machine:
 
(1) Host machine:Including Main drive roller bearing power components, the door frame device, clamping device of web, wing powder compact device, hydraulic alignment device, etc.
     Main drive roller moving roller components: the motor drives the cycloidal pinwheel reducer, and then through the sprocket, chain transmission, drive the main drive roller rotation (attached drive roller 2 group), making walking h-beam. Two sets of roller respectively in the host of the input and output side, guarantee the h-beam can move smoothly, two sets of roller by PLC program control, to ensure that both before and after the synchronous rotation, and enables the speed adjusted between 0.35 3.5 m/min, and meet the need of automatic spot welding. Under the condition of different profiles in different spot weld length is different, and distance between two spot weld is different also, the user (site operation workers) according to the actual situation to determine the distance of the spot welding and welding requirements to distribution.
     Web clamping device: two groups of web plate fastening device for synchronous movement, through the coupling and the shaft connection between two groups. Total power of the motor drive gear reducer, and then through a screw transmission so that the web clamp sliding seat together to walk in the middle. Web clamping mechanism of two side by clamping bolt tightening on the sliding seat directly, through the shaft linkage with open or shrink, to meet the requirements of the web the clamping, realized the machine automatically.
     Wing clamp device: two sets of wings clamp lock mechanism for synchronous movement, through the coupling and the shaft connection between two groups. Total power of the motor drive gear reducer, and then through a screw transmission so that the web clamp sliding seat together to walk in the middle. Wing clamp on two sides of the clamping seat directly to tighten bolts on the sliding seat through the shaft linkage with open or shrink, to meet the requirements of wing plate clamp, realized the machine automatically.
The door frame press device: can lift the main pressure beam mainly includes: pressure cylinder, lift drag plate, eccentric adjustment wheel, pinch roller. When the h-beam walk to the main pressure wheel, press button a predetermined pressure tight tight h-beam, make the wing plate and web plate together, so that the spot welding. Eccentric adjusting wheel can be used to adjust the lift drag plate, make four guide wheel and rail surface close contact, to ensure reliable guide.
       Hydraulic alignment equipment, h-beam not spot welding, flange and web will produce uneven phenomenon, then we can align the wing, to web h-beam equipment parts, makes the plate close to the base plate, so that the transverse alignment. Alignment device can make mechanical flip up and down.
 
(2)  The pull rod of the system: on the bar system mainly includes: pull rod box, rod oil cylinder, pull rod. When not set of wing, web transmission into the machine, the wings, not in the required position precision, web and web need support at this time. Rod for the system to be able to wing, web preliminary positioning, its process, respectively, by the surface tension in the oil cylinder and the web of the tensioning oil cylinder control. Pull rod box by pull rod connected between each other.
 
(3)Input roller: input of raceway is mainly with the input process of h-beam, it consists of, passive and active raceway groove, the arrangement and the spacing between rolling suitcase.
 
(4)Output roller: output of raceway is mainly with the output process of h-beam, it consists of, passive and active raceway groove.
 
(5)Hydraulic system assembly: hydraulic system mainly includes: hydraulic pump station, the main pressure cylinder, wing plate positioning cylinder, web positioning cylinder, wing powder tight oil cylinder, web clamping cylinder, rubber hose, oil pipe, seamless steel pipe.
 
2,Angle seam welding machine deserve:
 
         Through state assembly molding steel T and H section steel semi-finished products, two need fillet welding automatic welding forming, in order to forming effect is good, not a bit edge and welding defects such as porosity, crack, my company configuration are two kinds of domestic and imported models for customers to choose. The machine welding system is to use the double wire submerged arc welding, double wire position interlaced welding torch can be up and down, can effectively ensure the fillet welding effect, has the advantages of simple and reliable structure, layout reasonable, form a complete set of automatic welding system, welding torch has a 45 ° Angle and flexible floating up and down and before and after the trimming device. Met, as long as the wire can meet the welding process, welding wire is not offset. To feedback performance is good, fast response, small pressure drop, accurate and stable welding current. Welding control and door frame control integration linkage control, convenient operation and reliable.
Automatic flux recovery conveying machine can satisfy in the welding process, welding flux of effective separation and recycling, flux can be automatically in the process of work to stay on the welded seam, submerged arc welding.
 
3,Flange straightening machine:
 
         After welding the T section steel or h-beam, enter the correct location, using the working principle of hydraulic cylinder apical swing. Transmission efficiency is high, the straightening speed, all of straightening roller adopt a high-quality alloy steel, and through the use of advanced heat treatment process, avoids the parts easy to generate crack defect, in order to ensure the correct stability and long service life and strengthen the treatment of all of its components are hosting with close control box operation, convenient operation.
 
 
Quick Details
 

  • Web height up to 1800mm, thickness up to 20mm; Suitable for light duty beam;
  • H-beam combination workstation is used for H-beam or T-beam assembly, welding and straightening;
  • Save space and economize workshop; shorten the production time and improve the efficiency;
  • Economize the investment of crane equipment and operator;
  • American Lincoln DC-1000,NA-3S single arc twin wire welding power;
  • Japan Mitsubishi PLC controller;

 
1. Introduction
 
       H-beam combination workstation is used for H-beam or T-beam assembly, welding and straightening. It centralize the assembly, welding and straightening functions on one machine which saves space and economize workshop.Reduce workflows: shorten the production time and improve the efficiency. Economize the investment of crane equipment and operator.
 
2. Main Parameters
 

ModelZHJ18
Suitable web height mm200—1800
Suitable web thickness mm6—32
Suitable flange width mm200—800
Suitable flange thickness mm6—20
Straightening thickness mm6—15
Fillet height mm≦8
Work-piece length mm4000—15000
Feeding speed m/min0.2—2 (VFD)
Input conveyor m3conveyorss, each 2.6m (one powered)
Output conveyor m11.5m, including lift conveyor
Machine power kW18.1
Power supplyAC380V, 50HZ, 3P or tailor made
Above are our standard models and parameters, and it can be designed and manufactured on request.

* We reserve the right to alter specifications without prior notice.
 
3. Main features
 
The standard models of our H-beam combination workstation for assembly, welding and straightening has the following features:

  • Robust all steel fabrication with stable structure and good rigidity, and no deformation after long time using;
  • Synchronous clamping and centering system for web and flange;
  • Japan Mitsubishi PLC controller;
  • The whole system is using the PLC, and the speed of straightening, assembly and welding is the same;
  • American Lincoln DC-1000,NA-3S single arc twin wire welding power;
  • Flux feeding and recovery machine;
  • Heat treatment to main welding parts after welding; sand blasting treatment to main welding parts before painting;
  • All motion parts have lubrication system;
  • Main electric elements are ABB/Siemens brands;
  • Lifting lug;
  • Standard color:


 







































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