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40CR Metal Precision Mechanical Components Tolerance 0.02mm Antirust

Toxmann High- Tech Co., Limited

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40CR Metal Precision Mechanical Components Tolerance 0.02mm Antirust

Country/Region china
City & Province shenzhen
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Product Details

40CR Gear Rack Precision Mechanical Components Wire-Cutting Parts Metal Parts

 

Company Profile-Toxmann.pdf

 

Processing & Inspection Machine List.pdf

 

A rack is a special gear with teeth distributed on a bar. Racks are also divided into spur racks and helical racks, which are used in pairs with spur and helical spur gears respectively; the tooth profile of the rack is straight rather than involute (flat for the tooth surface) , which is equivalent to an infinite cylindrical gear with an indexing circle radius. A rack is a bar-shaped part matched with a gear. It is equal to a segment of the circumference of a gear with an infinite diameter. There are many teeth evenly distributed on one side, which mesh with gears and turn rotation into movement, or movement into rotation. The rack is a long bar with teeth on one side, which can be considered as a segment on a gear with an infinite diameter.


The rack has the following characteristics:


(1) Since the rack tooth profile is a straight line, each point on the tooth profile has the same pressure angle, which is equal to the inclination angle of the tooth profile. This angle is called the tooth profile angle, and the standard value is 20°.
(2) Any straight line parallel to the addendum line has the same pitch and module.
(3) The straight line parallel to the tooth top line and the tooth thickness equal to the tooth slot width is called the index line (center line), which is the reference line for calculating the rack size.

 

Product Information:

Manufacturer

 Toxmann High- Tech Co., Limited

Product Name

 Mechanical Component- Gear Rack

Industry Standards

 DIN, JIS, AISI, GB

Design Tools

 UG, ProE, Auto CAD, Solidworks, etc

Material

 40CR

Hardness

 HRC38~44

Quality Control

 Hardness Tester, Caliper, Altimeter, CMM, Projector, Quadratic Element

Processing Machines

 Milling Machine, Wire-Cutting Machine, Precision Surface Grinder

Surface Treatment Based on requirement

Other Service

 ODM and OEM, Customized Specification, One to One Communication,   Free Samples

Order Process

 Customer inquiries (provide 2D or 3D drawing)→ Toxmann provides   quotes and lead time→ Orders released by customer→ 50% advanced

 payment→ Arrange production→ QC pass→ Packing and shipping after   receiving balance payment.

 

Toxmann Wire-Cutting Machines and Mirror Spark Machines:

Toxmann EDM

Brands SEIBU, SODICK
Accuracy Class ±0.002mm, RA0.8
Total Number WEDM:22
 EDM: 8
Features 1.High accuracy on processing.
 2.Perfect surface finish

 

Pros of Toxmann Machined Metal Parts:

1. Using high-end machines to process to meet accuracy.

2. Integrated inspection instruments to guarantee quality before shipping.

3. Raw materials and heat treatment are provided by best manufacturers, such as ASSAB, TOKAI, etc.

4. Most competitive price for each order.

 

Core Value and Company Culture:

Business Philosophy:

1. Quality is the soul of an enterprise.

2. Competitive price is our advantage.

3. Enthusiastic service is our tenet.

4. Innovation is our eternal pursuit

 

Quality Objectives:

1. Sample acceptance rate reaches 100%.

2. The qualified rate of finished products reaches 100%

3. Punctual delivery rate reaches 100%

 

Our Mission:

1.Strengthen management and continuously enhance satisfaction for customers, investors, suppliers and employees.

2. Enhance innovation capacity and contribute to sustainable development.

 

Why Choose Us?

1. Best product quality and most competitive price.

2. Experienced technicians are in production.

3. High-end processing machines and inspection instruments.

4. Customized designs and production.

5. Excellent pre-sale and after-sale service.

 

Toxmann is a professional manufacturer of machined parts and mold parts, established in 2009 with a total of 120 employees. We have established machined parts and mold parts two factories to meet the needs of various industries and product diversification in Shenzhen and Dongguan, China, respectively. Our products are exported to North America, Europe, Southeast Asia and other parts of the world. Meanwhile, our products are involved in various fields such as automation equipment industry, mold industry, automobile industry, medical industry, home appliance, military industry, communication industry and cosmetics industry, etc.

 

FAQ:

Q1: What are the types of EDM process?
A: Electric discharge machining can be divided into three common types, Die sinking EDM, Wire EDM and hole drilling EDM.
Die sinking EDM.
Wire EDM.
Hole drilling EDM.


Q2: What does EDM stand for in machining?
A: Electrical discharge machining (EDM), also known as spark machining, spark eroding, die sinking, wire burning or wire erosion, is a metal fabrication process whereby a desired shape is obtained by using electrical discharges.


Q3: Which material is used for EDM process?
A: Electrodes that are generally used in EDM process are copper, graphite, copper tungsten, silver tungsten, tungsten carbide, brass.


Q4: What is application of EDM?
A: The EDM process is most widely used by the mold-making, tool, and die industries, but is becoming a common method of making prototype and production parts, especially in the aerospace, automobile and electronics industries in which production quantities are relatively low.


Q5: What are the advantages of EDM?
A: Creates complex shapes that would otherwise be difficult to produce with conventional cutting tools. Cuts extremely hard, challenging and exotic materials to very close tolerances for high precision mechanical components.


Q6: What is the difference between EDM and wire EDM?
A: Conventional EDM cannot produce narrower angles or more complex patterns, while wire-cut EDM can be performed. A more precise cutting process allows for more complex cuts. The wire EDM machine is capable of cutting a metal thickness of about 0.004 inches.

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