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Custom Turning Machining CNC Part Stainless Steel Part CNC Precision Machining
Service Milling Aluminum Machined Parts
Advantages of CNC Machining
CNC machining provides its most significant advantages when the following objectives are a priority:
1. Achieving greater precision in part manufacturing compared to
traditional methods.
2. Ensuring consistent and uniform dimensions in the produced
products.
3. Scaling up production to meet high volume demands.
4. Crafting intricate and complex designs efficiently.
5. Lowering overall manufacturing expenses.
Product Details
Cost Considerations for CNC Machining Materials
The cost of materials in CNC machining can fluctuate significantly
due to the extensive array of
available options. Each material carries its unique price tag, and the inherent physical properties
of each material play a substantial role in determining machining costs.
For those seeking to manufacture metal components, Aluminum 6061 stands out as the most
cost-effective choice.
On the other hand, ABS ranks as the most budget-friendly option among materials.
As for the influence of machining complexity on costs, stainless steel serves as an illustrative example.
Its inherent hardness, surpassing that of aluminum, renders it more challenging to machine,
consequently elevating the overall machining expenses.
Here is a comprehensive overview of the most popular materials.
The Most Popular Materials | |
Name | Characteristics |
Aluminum 6061 | Good strength-to-weight ratio, excellent machinability, low hardness |
Stainless Steel 304 | Excellent mechanical properties, resistant to corrosion & acid, relatively difficult to machine |
Brass C360 | High ductility, excellent machinability, good corrosion resistance |
ABS | Excellent impact resistance, good mechanical properties, susceptible to solvents |
Nylon (PA6 & PA66) | Excellent mechanical properties, high toughness, poor moisture resistance |
POM (Delrin) | High stiffness, excellent thermal & electrical properties, relatively brittle |
Surface Finishes | ||
Name | Applicable to | Machining marks |
As machined | Metals, Plastics | Visible, light surface scratches |
Smooth machining | ||
Fine machining | Metals | Slightly visible |
Polishing | Metals | Removed on primary surfaces |
Bead blasting | Metals | Removed for non-cosmetic, removed on primary surfaces for cosmetic |
Brushing | Metals | |
Anodizing Type II | Aluminum | |
Anodizing Type III | Aluminum | Visible under anodizing |
Black oxide | Copper, Stainless steel, Alloy steel, Tool steel, Mild steel | Visible |
Powder coating | Metals | Removed |
Brushed + electropolishing | Stainless steel | Removed on Primary surfaces |
Specialist Industries
What Industries Gain the Most from CNC Machining?
The following industries gain the most from CNC machining:
1. Medical
2. Electronics 3. Publishing
4. Transportation 5. Woodwork
6. Construction
7. Agriculture 8.
Aerospace 9. Manufacturing
10. Automotive 11. Firearms
12. Metalwork
Company Profile
Characteristics of CNC Machining
One of the defining strengths of CNC machining lies in its ability
to consistently fabricate sturdy parts
using an extensive range of materials.
CNC machines are capable of processing virtually every engineering material.
In contrast to 3D printing, parts crafted through CNC machining exhibit fully-isotropic physical
properties, mirroring the properties of the bulk material from which they were machined.
CNC machining predominantly focuses on metals, serving purposes ranging from prototyping to
larger-scale production runs.
While machining plastics can present challenges due to their lower stiffness and lower melting
temperatures, there is value in employing CNC machining for crafting functional prototypes from
plastic materials before transitioning to larger-scale production through methods
such as injection molding.
How do you speed up CNC manufacturing?
The pace of manufacturing in CNC machining is influenced by various factors, encompassing part
design and the desired surface finish.
One illustrative approach to expedite the machining process is by incorporating fillets instead of
sharp corners in your design.
This design adjustment allows for the use of standard tools throughout production, eliminating the
need for tool changes during machining and thereby enhancing manufacturing speed.