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24v 100ah Eco Friendly 2000 Cycles Electric Forklift Battery Pack

Henan Duxin Science Technology Co.,Ltd.
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Henan Duxin Science Technology Co.,Ltd.

24v 100ah Eco Friendly 2000 Cycles Electric Forklift Battery Pack

Country/Region china
City & Province luoyang henan
Categories Other Batteries
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Product Details

2000 Cycles Life Electric Forklift Battery 24v 100ah Environmentally Friendly

 

This specification defines the performance of rechargeable LiFePO4 battery pack  describes the type, performance, technical characteristics, warning and caution of the battery pack.

 
Specifications

 

NOItemsDescription
Normal Specification
1Nominal Voltage25.6V
2Normal Capacity100Ah
3Internal Resistance≤30mΩ
Standard Charge
4Battery operation temperature range @charging0~45℃
5Normal charge voltage29.2±0.2V
6Recommended float charge voltage(for Standby use)27.6±0.2V
7Allowed MAX charge current80A@Battery initial Temp 25±5℃
8Recommended charge current≤50A
Standard Discharge
9Battery operation temperature range @discharging-20~60℃
10Output voltage range20.0~29.2V
11Allowed discharge current175A withstand 30min @Battery initial Temp 25±5℃
12Pulse discharge current300A withstand 3s
13Discharge cut-off voltage18.4V
Mechanical Characteristics
14DimensionLength 485±3mm
Width 170±3mm
Height 245±3mm
15WeightApprox. 24.2Kg
Storage
16Storage Temperature & Humidity RangeShort: within one month-20~35℃, 45~75%RH
Long term: above one month-10~30℃, 45~75%RH
17Self-discharge rateResidual capacity≤3% per month; ≤15% per year
Reversible capacity≤1.5%per month; ≤8% per year
 

 

Customize Any of The Following Battery Packs as Required
Can be customized according to the requirements of 3.7V, 7.4V, 11.1V, 14.8V, 18.5V, 22.2V, 25.9V, 36V, 48V, 60V, 72V
 

 

Circuit Protection

The batteries are supplied with a LiFePO4 Battery Management System (BMS)that can monitor and optimized each single prismatic cell during charge & discharge, to protect the battery pack overcharge, over discharge, short circuit. Overall, the BMS helps to ensure safe and accurate running.

Test itemContentCriterion
Over chargeOver-charge protection for each cell3.90±0.03V
Over-charge release for each cell3.60±0.05V
Over-charge release methodUnder the release voltage
Over dischargeOver-discharge protection for each cell2.30±0.05V
Over-discharge release for each cell2.80±0.05V
Over-discharge release methodAbove the release value
Over currentDischarge over current protection400±100A
Protection delay time50~200ms
Over current release methodRelease after cutoff the load.

Battery

temperature

Battery Over temperatureProtection @65±5℃, Release @55±5℃
Charge lower temperatureProtection @-10±5℃, Release @0±5℃

 

Product advantage

 

a. Life 3000 cycles, more than 85%.

b. Large overcharge tolerance and safer performance.

c. Self balance.

d. Four times higher energy density than Lead-acid battery.

e. Light weight and smaller than Lead-acid battery.

f. High temperature performance.

g. Low self discharge

 

long life & deep cycle( over 2000cycles @ 100%DOD)

· with built-in PCM/BMS protection

· super quick charge/discharge performance

· safe pressure valve design ( no explosion, no fire)

· high energy density

· low self-discharge( <3% per month,<15% per year)

· 1/3 weight & 1/2 volume of lead acid battery

· eco-friendly

· high consistency

· no memory effect

· easily replace lead acid battery

· patent Bluetooth connection feature optional, enable IOS & Android app to monitor instant battery status(SOC, battery voltage, remain AH, charge current, temp., life cycle, error).

 

Safety Test

No fire, no explosion

Charing to 3.7v and do nail penetration test, there is no fire, no explosion, no any other obvious changes.

 

Nail Penetration Test and Overcharge Test

After testing, no fire and no explosion, that is definitely approved than our lithium batteries deserve you.

 

 

 

3. Test Conditions

Electrical Characteristics & Test Condition.

@Ambient Temperature 25±5℃ & Humidity 45%~75%.

 

NOItemsCriterionCondition
1Internal Impedance≤30mΩTest the internal resistance of 50% SOC battery pack with 1 kHz AC internal resistance test instrument.
2Nominal Capacity≥98AhRest for 1 hour after fully charged, then discharge with 0.33C current until the battery reaches the discharge cutoff voltage. Repeat above process for three times, if the discharge time is not less than 180 minutes, you can stop and define the Discharging current*time value (Ah) as battery capacity.
3Short circuit protection/Not allowed.
4MAX charge Current80ACharging with this current for more than 0.5h and the added temperature of battery pack less than 20℃.
5MAX discharge Current100ADischarging with this current for more than 0.5h and the added temperature of battery pack less than 35℃.
6

 

 

Cycle life (DOD%100)

≥2000cycleDischarge with the current of 0.5C until it can’t discharge, and then rest it for 1h. Charge the battery following CC(0.33C)/CV(14.6V) mode to full capacity, and then rest it for 1h. Repeat above process until full charged capacity is no more than 80% of normal value. Accumulated times is defined as cycle life.
7

 

Discharge Temperature

Characteristics

-20℃70%At 25±5℃ discharge the battery with the current of 0.33C to the cut-off voltage and record charge capacity. Store the battery at various temperatures for 2h and discharge the battery with 0.33C to the cut-off voltage.
0℃80%
25℃100%
55℃95%
8Charge Retention abilityremain capacity≥90%Charge the battery to full capacity and store it for 28days, and then discharge it with 0.33C to the cut-off voltage.

 

 

 

Applications 

 

· Energy Storage Systems (ESS)

· Remote area power systems

· Communications systems

· Electric vehicles

· Marine environments

· Military & Aviation

· Industrial Machinery

· Uninterruptible Power Supplies

· CCTV & Data Transfer

 
Lighter Weight: About 30% of the weight of a comparable lead acid battery. A ‘drop in’ replacement for lead acid batteries.
Higher Power: Delivers twice power of lead acid battery, even high discharge rate, while maintaining high energy capacity.
Superior Safety: Lithium Iron Phosphate chemistry eliminates
the risk of explosion or combustion due to high impact, overcharging or short circuit situation.

 

Warranty


• We offer 3 years warranty for battery packs in low discharge rate (below 1C) applications,
• We offer 2 years warranty for battery packs in high discharge rate (1~3C) applications.
• For charger / BMS, here are one year warranty.

 

Store

The battery need to be charged every 6 months if out of use; No fall down, no pile up over 6 layers, and keep face up.

 

 

Warning


* Battery must be far away from heat source, high voltage, and no exposed in sunshine for long time.
* Never throw the battery into water or fire;
* Never reverse two electrodes when use the battery;
* Never connect the positive and negative of battery with metal;
* Never knock, throw or trample the battery;
* Never disassemble the battery without manufacturer's permission and guidance.
  Never use mixed with other type of battery;

 

 

Quality Control

We do below test before delivering

 

Capacity test, High current discharge test,Low temperature test, Short circuit test, Over charging test,

Over discharging test, Cycle performance test, Crush test, Impact test, Vibration test, High temperature test


Battery Pack Delivery

• By Air Door to Door Service

• By Sea Door to Door Service

• By Express: EMS, TNT, UPS, FedEx

 

FAQ

 

1. What's your advantage?

Small order is acceptable, zero risk, quality assurance.

 

2. Can you accept OEM and ODM services?
Yes, just tell me your requirements and we will provide you with the best solution.

 

3. What are your payment channels?
TT, L/C, West Union etc.

 

4. What service do you provide?
All our batteries have passed the safe test and performance test before shipment.
Support printing your logo on the battery.
Small order is acceptable.

 

5. Is your lithium battery reliable?
Yes. Overcharged, over-discharged, nail penetration test, all protected by our battery.

 

 

6. How you shipping the goods and how long it will take?
Normally FEDEX, DHL,UPS etc, around 4-7 days.

 

 

7. Can I just try samples for the first order?

Yes, 1 pcs sample and small trial order are acceptable.

 

 

 

24 hours customer service, waiting for your inquiry!

 

Quick delivery

Fast delivery is key factor for clients to compete in the market. We attach much importance to quick delivery as much

as we do in our LiFepo4 lithium battery quality. We will keep our clients updated with tracking number all the time and latest tracking info until the order of LiFePO4 lithium Battery arrives at our clients safely.

 

Quick delivery

Fast delivery is key factor for clients to compete in the market. We attach much importance to quick delivery as much

as we do in our LiFepo4 lithium battery quality. We will keep our clients updated with tracking number all the time and latest tracking info until the order of LiFePO4 lithium Battery arrives at our clients safely.

 

 

Packing and shipping

• Fedex/DHL/UPS/TNT for sample . Door to Door

• By Air or by Sea for Bulk goods , for FCL . Airport Port receiving

• Customers specifying freight forwarders or negotiable shipping methods

• Delivery Time: 7-15 days for samples , 25-35 days for bulk goods time

 

Packing and shipping

• Fedex/DHL/UPS/TNT for sample . Door to Door

• By Air or by Sea for Bulk goods , for FCL . Airport Port receiving

• Customers specifying freight forwarders or negotiable shipping methods

• Delivery Time: 7-15 days for samples , 25-35 days for bulk goods time

 

Packing and shipping

• Fedex/DHL/UPS/TNT for sample . Door to Door

• By Air or by Sea for Bulk goods , for FCL . Airport Port receiving

• Customers specifying freight forwarders or negotiable shipping methods

• Delivery Time: 7-15 days for samples , 25-35 days for bulk goods time

 

Advantages of battery:

 

Advantages of battery:Longer Cycle Life: Offers up to 20 times longer cycle life and five times longer float/calendar life than lead acid battery, helping to minimize replacement cost and reduce total cost of ownership.
Lighter Weight: About 40% of the weight of a comparable lead acid battery. A 'drop in' replacement for lead acid batteries.
Higher Power: Delivers twice power of lead acid battery, even high discharge rate, while maintaining high energy capacity.
Superior Safety: Lithium Iron Phosphate chemistry eliminates the risk of explosion or combustion due to high impact, overcharging or short circuit situation.
Increased Flexibility: Modular design enables deployment of up to four batteries in series and up to ten batteries in parallel.
Wider Temperature Range: -20℃~60℃.

 

 

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