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48V 100AH Deep Cycle High Power Electric Forklift Battery Pack

Henan Duxin Science Technology Co.,Ltd.
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Henan Duxin Science Technology Co.,Ltd.

48V 100AH Deep Cycle High Power Electric Forklift Battery Pack

Country/Region china
City & Province luoyang henan
Categories Batteries
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Product Details

Electric Forklift Battery Long Cycle Life Nano LiFePO4 48V100AH Lithium Iron Phosphate,Also for Marine, Golf Cart

 


1. Description 

 High power LiFePO4 Battery Module with compact designed metal housing, built-in smart BMS and LCD display as a key-turn and plug-and-play battery solution to direct drop in Replacement on lead-acid(AGM/GEL) battery for military AGV. Providing twice the run-time at approximately half the weight of a comparatively sized lead-acid battery, excellent float and cycle life over 2000 times results in low operating costs with high investment returns.

 

 

 

Specification

NOItemsDescription
Normal Specification
1Nominal Voltage51.2V
2Normal Capacity100Ah
3Internal Resistance≤30mΩ
Standard Charge
4Battery operation temperature range @charging0~45℃
5Normal charge voltage58.4±0.4V
6Recommended float charge voltage(for Standby use)55.6±0.4V
7Allowed MAX charge current80A@Battery initial Temp 25±5℃
8Recommended charge current≤50A
Standard Discharge
9Battery operation temperature range @discharging-20~60℃
10Output Voltage Range36.8~58.4V
11Allowed discharge current100A withstand 30min @Battery initial Temp 25±5℃
12Peak discharge current350A withstand 3s
13Discharge Cut-off voltage36.8V
Mechanical Characteristics
14DimensionLength 676±3mm
Width 333±3mm
Height 187±3mm
15WeightApprox. 57Kg
Storage
16Storage Temperature & Humidity RangeShort: within one month-20~35℃, 45~75%RH
Long term: above one month-10~30℃, 45~75%RH
17Self-discharge rateResidual capacity≤3% per month; ≤15% per year
Reversible capacity≤1.5%per month; ≤8% per year

 

Note:

If above parameters not meet your requirement, please contact us, we could make customized LiFePO4 battery pack for you according to your requirement of battery pack size, continuous discharge current, peak discharge current.

 

 

Features 

  • High working voltage for single battery cells
  • Long cycle life
  • Capacity, resistance, Voltage, platform time consistency is good
  • With short-circuit production function, safe and reliable
  • Good consistency, low self discharge
  • Light weight, small size, size can be customized
  • High discharge rate

 

 

Electrical Characteristics & Test Condition

Testing Conditions: Ambient Temperature: 25±5℃; Huminity:45%~75%.

 

NOItemsCriterionCondition
1Internal Impedance≤30mΩTest the internal resistance of 50% SOC battery pack with 1 kHz AC internal resistance test instrument.
2Capacity≥100AhRest for 1 hour after fully charged, then discharge with 0.33C current until the battery reaches the discharge cutoff voltage. Repeat above process for three times, if the discharge time is not less than 180 minutes, you can stop and define the Discharging current*time value (Ah) as battery capacity.
3Short circuit protection/Not allowed.
4MAX charge Current80ACharging with this current for more than 0.5h and the added temperature of battery pack less than 20℃.
5MAX discharge Current100ADischarging with this current for more than 10min and the added temperature of battery pack less than 35℃.
6

 

 

Cycle life (DOD%100)

≥2000cycleDischarge with the current of 0.5C until it can’t discharge, and then rest it for 1h. Charge the battery following CC (0.33C)/CV(14.6V) mode to full capacity, and then rest it for 1h. Repeat above process until full charged capacity is no more than 80% of normal value. Accumulated times is defined as cycle life.
7

 

Discharge Temperature

Characteristics

-20℃≥70%At 25±5℃ discharge the battery with the current of 0.33C to the cut-off voltage. Store the battery at various temperatures for 2h and discharge the battery with 0.33C to the cut-off voltage. Record the ratio between discharging & charging capacity.
0℃≥80%
25℃100%
55℃≥95%
8Charge Retention abilityremain capacity≥90%Charge the battery to full capacity and store it for 28days, and then discharge it with 0.33C to the cut-off voltage.

 

 

BATTERY PACK SAFETY TEST

 

3.1 Testing condition (Unless Special Requirements)

Temperature:20±5℃ Relative Humidity: 45~75%

Atmosphere Pressure: 86~106kPa

All testing under full capacity

 

3.2 Battery Pack Safety Test

No.ItemsStandardsTesting Methods
1Short-CircuitThe battery should be no remarkable breakage, distortion. And charge normally.Use a resistor with less than 0.05Ω to make the battery short circuit for 1 hour. The appearance and characteristics are normal.
2Over Discharge Protection TestThe battery should be no remarkable breakage, distortion. Appearance and charge are normal.Discharge the battery at the rate of 0.2C with the load of 30Ω for 24h . Charging for 10sec with specified adapter , and check the voltage(8V)
3Impact TestThe battery should be no explosion or catch firePlace a full charged battery on a flat and put a stainless steel stick (Diamond 7.9mm) in the middle of the battery upright . Beat the steel stick with 9.1Kg

 

Applications for Lifepo4 lithium iron phosphate battery:

· Energy Storage Systems (ESS)

· Remote area power systems

· Communications systems

· Electric vehicles

· Marine environments

· Military & Aviation

· Electric rickshaw

· Uninterruptible Power Supplies

· CCTV & Data Transfer

 

 

 

 

 

Advantage 

 

Longer Cycle Life: Offers up to 20 times longer cycle life and five times longer float/calendar life than lead acid battery, helping to minimize replacement cost and reduce total cost of ownership.
Lighter Weight: About 40% of the weight of a comparable lead acid battery. A ‘drop in’ replacement for lead acid batteries.
Higher Power: Delivers twice power of lead acid battery, even high discharge rate, while maintaining high energy capacity.
Wider Temperature Range: -20 C~60 C.
Superior Safety: Lithium Iron Phosphate chemistry eliminates
Increased Flexibility: Modular design enables deployment of up to four batteries in series and up to ten batteries in parallel.

 

 

 

 

 

 

VoltageCapacity/AHWeightWith BMS

Bluetooth/RS485

Auto-heating/Canbus

WarrantyLife Cycles
12V10OptionalYesOptional3 years>6000 times
12V15OptionalYesOptional3 years>6000 times
12V20OptionalYesOptional3 years>6000 times
12V25OptionalYesOptional3 years>6000 times
12V30OptionalYesOptional3 years>6000 times
12V40OptionalYesOptional3 years>6000 times
12V50OptionalYesOptional3 years>6000 times
12V60OptionalYesOptional3 years>6000 times
12V80OptionalYesOptional3 years>6000 times
12V86OptionalYesOptional3 years>6000 times
12V100OptionalYesOptional3 years>6000 times
12V120OptionalYesOptional3 years>6000 times
12V140OptionalYesOptional3 years>6000 times
12V150OptionalYesOptional3 years>6000 times
12V160OptionalYesOptional3 years>6000 times
12V176OptionalYesOptional3 years>6000 times
12V200OptionalYesOptional3 years>6000 times
12V240OptionalYesOptional3 years>6000 times
12V250OptionalYesOptional3 years>6000 times
12V27129KGYesOptional3 years>6000 times
12V300OptionalYesOptional3 years>6000 times
12V400OptionalYesOptional3 years>6000 times
12V500OptionalYesOptional3 years>6000 times
12V600OptionalYesOptional3 years>6000 times
12V700OptionalYesOptional3 years>6000 times
12V800OptionalYesOptional3 years>6000 times
12V900OptionalYesOptional3 years>6000 times
12V1000OptionalYesOptional3 years>6000 times
12V1500OptionalYesOptional3 years>6000 times
12V2000OptionalYesOptional3 years>6000 times
12V2500OptionalYesOptional3 years>6000 times
12V5000OptionalYesOptional3 years>6000 times
Note Capacity/Size /Weight Can be Customized OEM Available, MOQ 1pcs

 

 

Products  Parts 

 

 

 

 

 

               

Certification:

 

We have passed the MSDS , CE , ROHS , UL , IEC62133 certifications 

 

 

 

   

 

 

Circuit Protection

The batteries are supplied with a LiFePO4 Battery Management System (BMS)that can monitor and optimized each single prismatic cell during charge & discharge, to protect the battery pack overcharge, over discharge, short circuit. Overall, the BMS helps to ensure safe and accurate running.

Test itemContentCriterion
Over chargeOver-charge protection for each cell3.90±0.03V
Over-charge release for each cell3.60±0.05V
Over-charge release methodUnder the release voltage
Over dischargeOver-discharge protection for each cell2.30±0.05V
Over-discharge release for each cell2.80±0.05V
Over-discharge release methodCharging
Over currentDischarge over current protection400±50A
Protection delay time50~200ms
Over current release methodRelease after 30s.

Over & Lower

Temperature

Battery charge/discharge over temperatureProtection @65±5℃
Release @55±5℃
Battery charge lower temperatureProtection @-5±5℃
Release @5±0℃

 

Our Service

 

1. Fast delivery service.
2. Quick response to your any inquiry within 12 hours.
3. Customized design is available, OEM and ODM are welcome.

4. Offer the highest quality with the best price.

 

 

Warning of Lithium Battery pack

Please read and follow the specification and caution remarks on battery surface before use the battery. Improper use may cause heat, fire, rupture, damage or capacity deterioration of the battery. PAC Technology Co., Ltd. is not responsible for any accidents caused by the usage without following our specification

 

Light weight 48V16AH LiFePO4 battery pack Storage & Transportation:
  • Based on the character of cell, proper environment for transportation of LiFePO4 battery pack need to be created to protect the battery.
  • Battery should be stayed in the ware house -20℃~35℃ where it’s dry, clean, shade, and well-ventilated.
  • The battery should be stored in 50% SOC during transportation.
  • The battery need to be charged every 6 months if out of use.

 

   Packing and shipping

 
Shipment of Lifepo4 lithium iron phosphate battery:

• By Air Door to Door Service

• By Sea Door to Door Service

• By Express: EMS, TNT, UPS, FedEx

Why Choose us?

 

Reliable quality -- We have 10 years of battery industry experience. Automated production line and precise equipment. In strict accordance with international standards

for production inspection, to ensure product quality and safety.


Positive service -- We give response for all inquiries/questions in 24 hours. We have a professional R&D team, we can provide professional customized and one-stop services.


Taking responsibility -- PAC members to proactively take responsibility, we always offer the best solution to our customers.

 

 

Lithium battery cell manufacturing, prismatic shape and other special shap battery, curved battery.

Cylindrical Li ion battery cell manufacturing, 18650, 26650, 14500, 32650, 32700
Battery management system (BMS) design, PCM, PCB, production is done in-house
Plastic tooling, injection is done in-house
Battery packing is done in-house

 

24 hours customer service, waiting for your inquiry!

 

 

 

 

 

 

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