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Customized Plastic Product Parts by Injection Moulding Tooling Making

Share Group Limited

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Address: Pingqiao Industrial Park, Tiantai County, ZJ, 317203, CHINA.

Contact name:Eric Xiang

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Customized Plastic Product Parts by Injection Moulding Tooling Making

Country/Region china
Categories Recycled Plastic
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Product Details

Customized Plastic Product Parts by Injection Moulding Tooling Making

 

Injection moulding is a manufacturing process for producing parts by injecting molten material into a mould, or mold. Injection moulding can be performed with a host of materials mainly including metals (for which the process is called die-casting), glasses, elastomers, confections, and most commonly thermoplastic and thermosetting polymers.

 

Share Filters' Injection moulded products mostly consist a filter mesh held in the thermoplastic by insert injection moulding, allowing for a more robust part giving more reliability and longevity in its usage. This injection moulding processing can take many forms accoring to custom's design. Thanks to advance equipments and more than 20 years of experience, Share Filters is fully capable to help develop and produce the plastic injection moulded product and filters that will best suit your needs, as well as, offering any additional advice or service along the way, from tool making to final products.

 

 

Technical Data

 

Product name:Custom plastic partsMaterial:POM, PP, PA, PE, etc.
Application:Machine inner partsProcess:Injection moulding
Dimension:CustomizedOEM/ODM:Acceptable

 

 

 

Product Pictures

 moulded plastic part 

  

 

Other Moulded Plastic Filters 

 

proofer cup   coffee filter

 

 

Customization
 

We can also use other colors or materials instead of our available versions on request. If the desired dimensions of the plastic parts are not included in our range, we can customize the products according to your specifications.

 

 

Example of Application

 

Our customer base comes from a wide variety of industries including – Automotive, Home appliances, Food and beverage, Milling, Medical, Life Science and laboratory, Electronical and etc., giving us a wealth of experience in many areas.

 

AutomotiveLaboratoryHealthcareApplianceBeverageAgriculture
Transfusion filterwater strainer
Fuel filterBiopsy bagBlood filterDryer filterCoffee filterWater strainer

 

 

What Share Filters Do?

 

Share Filters specializes in helping our customers design and manufacture high quality mesh filter components to around the world.

Filter mesh in rolls, shapes, tubes, bags, Injection-moulded filters and similar products of various shapes, sizes are our primary business.

As a supplier combining the filter mesh manufacturing and filter mesh processing according to custom-made design, we are flexible enough to adapt to our customers’ production and delivery needs. Our advanced manufacturing processes and scientific machines allow us to create filtration products in any shape or structure, from simple components like mesh pieces to complex devices like custom combination moulded filters. 

 

We're the supplier who have experience with synthetic filter meshes and are able to use them with plastic injection moulding in good conditions. The moulding technique requires special tools and above all a great deal of know-how. We make serial injection moulding tools, assembly preparations and procedures ourselves. Filters and parts are produced, assembled, quality controlled and packed.

 

 

Factory Capabilities

 

weaving filter mesh

Precision Woven Filter Mesh in Nylon, Polyester, Polypropylene,

 

Selecting the high-quality monofilament thread, Share Filters weaves filter mesh with Sulzer P7100 looms. The width of filter mesh rolls can be in 100cm, 127cm, 150cm, 165cm, 170cm, 365cm or other custom width. Length of roll can be 30m, 50m, 70m, or custom length. Mesh openings can vary from 3 micron to 4400 microns, giving these mesh filter fabrics the versatility to be used in many different liquid-solid separation processes.

 

 

Filter Mesh Slitted in Narrow Ribbons

 

Filter mesh ribbons are often the basis for various further processing steps in numerous manufacturing processes for piece, tubes and bags. A wide range of hot and ultrasonic cutting equipments enables the versatile production of mesh ribbons from Share Filters. Share Filters ribbons are used in a multitude of applications such as automotive filters, appliances filters, industrial filters, electronic devices, healthcare.

      Filter mesh slitted to be ribbons

 

 

Filter Mesh Pre Cut Pieces and Shapes

 

Share Filters cutting methods include Laser cutting, Cold cutting, Heat cutting and Punching. Professional cutting using custom-made tools that will not damage the meshes. Laser cutting allows for elaborate shapes to be cut that are specific to the customer’s design needs. Laser cutting technology convinces mainly with smaller and medium quantities.

 

 

 

Filter Mesh Tubes and Tubular Ribbons

 

Share Filters offers to produce and deliver filter mesh tube parts cut to length ready for further processing. Depending on the required edge quality, different fabrication methods are available such as laser, heat, sonic or cold sectioning. With our heat and ultrasonic cutting technologies, we can create tubes equipped with one or two functional seams, which provide the necessary seam strength. These pre-cut tubes are convenient for injection moulding. The ultrasonic welded tubes with one overlapping weld has more strength.

    nylon filter mesh weld tube ribbon

 

 
mesh filter bag

Custom Filter Mesh Bag by Welding and Sewing

 

Share Filters has the capacity to manufacture mesh filter bags by welding or sewing according to custom's design. Our full range of filter medium (nylon, polyester, polypropylene) can be manufactured into bags of almost in any requested dimensions and shapes. If the filter fabric is already kept in stock, we can have a quick turnaround time and can fulfil most customised orders within 5- 15 working days.

 

 

Mesh Insert Injection Moulded Filters

 

Our injection moulded filters products consist of a filter mesh held in a plastic support frame. Injection moulding will drop hot plastic in a custom made mould with a synthetic or metallic mesh inside. Once cooled and solid, it can produce a very robust and reliable part or product that can be used for filters or screens.

 

Filtration devices with integrated mesh inserts are an effective way to keep out unwanted pollutants and contaminants. We’re a trusted manufacture of precision injection-moulded plastic parts with mesh filters for critical practices.

 custom mesh insert injection moulded filter

 

 

Photos of Factory
 

Share Filter workshops
WarpingWeavingInspection
WhashingHeat settingUltrasonic welding, cutting

 

 

Packing and Transportation

 

Share Filters offers different kinds of shipping, we can deliver the goods in different method depends on your order quantity.

  • Small volume order, you can choose UPS, TNT, DHL, FedEx, EMS
  • Large quantities is better by sea which is cost economic. Sometimes by air if urgent in need.
  • SF EXPRESS usually to Hongkong and Southeast Asia countries.
  • Samples are always  sent via express commonly.

 

 

FAQ

 

Are You Factory or Trade Company ?

We're factory, and manufacture our products in-house.

 

Where Is Your factory Located? How Can I Get There?
We are in Tiantai city, Zhejiang province China. By train, one hour away from Hangzhou and two hours away from Shanghai.

 

Which Port You Ship?

Ningbo port.

 

Can I Get Free Samples ?
We are pleased to provide you with free samples for testing, just the freight will be at your account.

 

What's Your Payment Term ?

T/T, LC, PayPal, and others.

 

What's the Lead Time of the Order?
The production lead time is dependent on the quantity. It takes 5 to 20 working days for us to complete mass production after receive the payment.

 

What About Your Quality Control?
By visual inspection, optical or pressure sensitive equipment and automated 3D image-inspection equipment, our production operators conduct self-inspections at every stage of the process, from the raw material to finshed products. Additionally, we have spot inspections and final inspections carried out by our QC team.

 

Why Choose You ?
One of our core competencies is our excellent processing capabilities, convert the woven filter mesh to mesh ribbons, discs, shapes, tubes, bags, plastic moulded filters, with advanced equipments and professional technical team for more than 20 years. We're the few supplier who have experience with synthetic filter meshes and are able to use them with plastic moulding in good conditions.

 

How To Delivery the Order?

Small batch is sent by UPS, Fedex, TNT, DHL, EMS, ect, high volume will be shipped by sea and air.

 

 

 

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