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Delicate Fine Fabric Mesh Overmolding Plastic Micron Rated Filter Parts By Micromolding

Share Group Limited

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Address: Pingqiao Industrial Park, Tiantai County, ZJ, 317203, CHINA.

Contact name:Eric Xiang

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Delicate Fine Fabric Mesh Overmolding Plastic Micron Rated Filter Parts By Micromolding

Country/Region china
Categories Rubber Products
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Product Details

SHARE produce high quality customized micro molded filters for a variety of applications: oil, water and air, such as automotives, sanitary, packaging, opainting, water treatment, medical and healthcare, chemical processing industries.

Micro molding is a specialized manufacturing process for producing extremely small, high precision thermoplastic parts with micron tolerances. Rapid injection of thermoplastic or resin into the cavity creats the high speed production of the component or part.

 

 

 

 

 

 

 

 

 

 

 

SHARE Micron Mold Filters

 

 

 

 

 

 

 

 

 

Water Dispenser Filter
Nylon PA6 mesh insert moulded with PP plastic


Share has established clean rooms. Our clean rooms are equipped with advanced fabrication machines such as heat slitters, ultrasonic slitters, laser cutters, and injection molding machines.

All our products related to pharmaceutical, medical and food industries are produced, processed and packed in cleanrooms.

 

 

 

 

 

 

 

 

 

 

 

 

Mesh insert molding is a process of injecting melted plastic into a mold that has mesh inserts inside. The inserts are our precision filter mesh like PA, PES, PP, PE, creating a flexible filter with accurate openings. The plastic fills the mold and covers the mesh, and then combine a single product with a plastic outside and mesh filter inside.

Plastic injection molding results in a better, more reliable filter because the filter mesh becomes one with the molded part.

 

 

 

 

 

 

Specifications

Item NameMicron Filters By Micro Molding
ManufacturerTaizhou Share Filters Co., Ltd
BrandSHARE FILTERS
Commonly Used Plastic MaterialABS, PP, HDPE, POM, PA66, PA6+GF, TPU, PBT
Commonly Used Mesh Material1. Synthetic Filter Meshes
Polyamide filter mesh, polyester filter mesh, polypropylene filter mesh, polyethylene filter mesh
2. Metallic Filter Mesh
Stainless steel filter mesh, brass filter mesh, other alloy filter meshes
3. Other filter fabrics and filter felts
Plastic ColorBlack white blue yellow red and any Pantone colors
Micron Rating2500 microns down to 3 microns
Product SizeCustomizable according to customer needs and applications
SampleAvailable upon your request
Processing TechnologyPlastic insert molding
Quality ControlISO 9001. Visual inspection, optical or pressure sensitive equipment and automated 3D image-inspection equipment, self-inspections, spot inspections and final inspections at every stage of the process
Feature and benefits1. Many years of application expertise and manufacturing experience to support customers
(including custom design, material selection, tight tolerance mold manufacture, rapid prototyping, validation testing and high or low volume manufacturing)
2. Wide range of molded materials and variety of filter media available
3. Consistency and quality, reduced cost and maintenance, ease of installation and replacement
4. Adaptable to any system configuration
5. Long life in aggressive environments
6.
Environmentally friendly (fully recyclable)
Applications1. Home appliance
2. Automotive
3. Irrigation
4. Hydraulic
5. Medical and health
6. Food and beverage
7. Electronics and aerospace
8.
Industries requiring liquid filtration, dust collection and sifting
And many more

 

 

Fabrication Capabilities

 

By vertical integration of our global supply chain and expertise, our extensive manufacturing and production facilities, our experiences of filtration team, as well as our materials management, we take end-to-end control of all the steps in the manufacturing process, including weaving, fabrication, molding. Our ability to efficiently manufacture products not only ensures repeatable product quality, but also maintains a steady supply chain, reduces production costs and shortens lead times for our customers.


Small cone shaped filter

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

By cold, heat, ultrasonic, laser, injection mold and many more technologies, SHARE can process filter mesh into various specific molded solutions based on customers' requirements.

Large cylinder filter

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

We offer customers:
---Decades of filtration manufacturing expertise and experience
---Complete filtration solution with competitive pricing
---Daily status update
---Fast delivery
---24/7 aftersales service support

Custom shaped filter

We produce and fabricate custom-specific medical filter products efficiently in our own cleanrooms. Our clean rooms are equipped with advanced fabrication machines such as heat slitters, ultrasonic slitters, laser cutters, and injection molding machines.

All our products related to pharmaceutical, medical and food industries are produced, processed and packed in cleanrooms.

Medical filters

 

 

 

 

 

 

 

 

 

 

 

 

SHARE assists customers with turnkey tier 1 line ready filter solutions including custom design, material selection, tight tolerance mold manufacture, rapid prototyping, validation testing and high or low volume manufacturing.

With our support, you can have confidence in the quality and performance of filters.

Automotive filter

 

 

 

 

 

 

 

 

 

 

 

 

We have created thousands of filtration solutions to help customers achieve the best filtration configuration and solution for various applications, including appliance, electronics, medical and healthcare, automotive, food and beverage, mining, architecture, aerospace etc.

 

Contact SHARE today for additional information and how we can help you with your specific filtration requirements.

 

Packaging & Shipping

 

For mesh rolls:
1. Rolled on the paper core, 30-70m/roll, packed into PE bags, the product label is attached on the edge of each roll
2. 2-8 rolls per standard export carton
3. Put into PP woven bag to prevent damage during transportation
4. Package belt strengthen

For fabricated filters:
1. Packed into sealed PE bags, 10pcs to 500pcs/bag according to the actual size, double bagged and the product label is attached in the inner bag
2. Put into b
igger PE bag and then standard export carton
3. W
rapped the outer carton with PE stretch film to prevent damage during transportation
4.
Package belt strengthen if pallets are available


The label contains the following standard information:
item name, manufacturer, material, dimensions, manufacturing date, order number, batch number etc.

 Port to PortDoor to Door
Express(DHL,UPS,FEDEX, EMS) 1 - 5 days
Air Freight1 - 5 days4 - 10 days
Sea Freight(FCL)15 - 30 days20 - 35 days
Sea Freight(LCL)15 - 30 days22 - 37 days

 

FAQ

 

1. Where is your factory located? How can I visit there?
We are in Taizhou city, Zhejiang province China. By train, we are one hour away from Hangzhou and two hours away from Shanghai.

2. Can I get free samples and how long can you deliver them?
We are pleased to provide you with free samples for your evaluation, which will be sent to you within 2 days. Please feel free to reach out to us for samples.


3. How long does a quotation take?
In most cases, we respond within 2 days. If something in RFQ need be confirmed, we will promptly notify you soon.

4. How quickly can I get my order finished?
The production lead time is dependent on the quantity. Typically, it takes 5 to 15 working days for us to complete mass production once you have placed the order.

5. What about your quality control?
By visual inspection, optical or pressure sensitive equipment and automated 3D image-inspection equipment, our production operators conduct self-inspections at every stage of the process. Additionally, we have spot inspections and final inspections carried out by our Quality Control (QC) team.


6. What's your largest advantage?
One of our core competencies is our excellent converting capabilities from yarn over weaving to converted items with professional technical team and quality guarantee and management for more than 30 years.

7. What kind of payment terms do you accept?
T/T and LC and more.

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