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220v 380v 50hz Neodymium Permanent Magnet Motor IC411 Cooling

QINGDAO ENNENG MOTOR CO.,LTD.

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220v 380v 50hz Neodymium Permanent Magnet Motor IC411 Cooling

Country/Region china
City & Province qingdao shandong
Categories Air Grinders
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Product Details

220v 380v 50hz IC411 Cooling AC Neodymium Magnet Motor Permanent Magnet Motor

 

Energy Efficiency Standards
comply with GB30253-1 grade
Work Mode
S1
Altitude
below 1000m
Environmental Temperature
-15~+40℃
Installation Dimensions
comply with IEC standard
Control Mode
variable frequency vector control
Power Range
5.5 〜3000kw
Install Type
IMB3 IMB5 IMB35
Cooling Way
IC411 or IC416
Rated Efficiency
50,75,125,150Hz(customized as per requirement)
Insulation Class
F(H)
Optional Parts
Encoder, spiral transformer, PTC, PT100
Protection Grade
IP54(IP23 customizable)
Wiring Type
junction box (aviation plug can be customized as per requirement)
Installation
IMB3 IMB5 IMB35
Rated Voltage
380V±10%,660V±10%

Required Environment
below 1000m altitude
temperature -15〜45°C
relative humidity below 90%

 

What Is The Permanent Magnet Synchronous Motor?

 

The PERMANENT MAGNET SYNCHRONOUS MOTOR is mainly composed of the stator, rotor, chassis, front-rear cover, bearings, etc. The structure of the stator is basically the same as that of ordinary asynchronous motors, and the main difference between the permanent magnet synchronous motor and other kinds of motors is its rotor.

 

The permanent magnet material with pre-magnetized (magnetic charged) magnetic on the surface or inside the permanent magnet of the motor, provides the necessary air gap magnetic field for the motor. This rotor structure can effectively reduce the motor volume, reduce loss and improve efficiency.

 

Analysis of the principle of the technical advantages of permanent magnet motor

 

The principle of a permanent magnet synchronous motor is as follows: In the motor's stator winding into the three-phase current, after the pass-in current, it will form a rotating magnetic field for the motor's stator winding. Because the rotor is installed with the permanent magnet, the permanent magnet's magnetic pole is fixed, according to the principle of magnetic poles of the same phase attracting different repulsion, the rotating magnetic field generated in the stator will drive the rotor to rotate, The rotation speed of the rotor is equal to the speed of the rotating pole produced in the stator.

 

Due to the use of permanent magnets to provide magnetic fields, the rotor process is mature, reliable, and flexible in size, and the design capacity can be as small as tens of watts, up to megawatts. At the same time, by increasing or decreasing the number of pairs of rotor permanent magnets, it is easier to change the number of poles of the motor, which makes the speed range of permanent magnet synchronous motors wider. With multi-pole permanent magnet rotors, the rated speed can be as low as a single digit, which is difficult to achieve by ordinary asynchronous motors.

Especially in the low-speed high-power application environment, the permanent magnet synchronous motor can be directly driven by a multi-pole design at low speed, compared with an ordinary motor plus reducer, the advantages of a permanent magnet synchronous motor can be highlighted.

 

Detailed pictures
 
 

Differences Between The Permanent Magnet Motor And Asynchronous Motor:

 

01. Rotor Structure

 

Asynchronous motor: The rotor consists of an iron core and a winding, mainly squirrel-cage and wire-wound rotors. A squirrel-cage rotor is cast with aluminum bars. The magnetic field of the aluminum bar cutting the stator drives the rotor.

 

PMSM Motor: The permanent magnets are embedded in the rotor magnetic poles, and are driven to rotate by the rotating magnetic field generated in the stator according to the principle of magnetic poles of the same phase attracting different repulsions.

 

02. Efficiency

 

Asynchronous motors: Need to absorb current from the grid excitation, resulting in a certain amount of energy loss, motor reactive current, and low power factor.

 

PMSM Motor: The magnetic field is provided by permanent magnets, the rotor does not need exciting current, and the motor efficiency is improved.

 

03. Volume And Weight

 

The use of high-performance permanent magnet materials makes the air gap magnetic field of permanent magnet synchronous motors larger than that of asynchronous motors. The size and weight are reduced compared to asynchronous motors. It will be one or two frame sizes lower than asynchronous motors.

 

04. Motor Starting Current

 

Asynchronous motor: It is directly started by power frequency electricity, and the starting current is large, which can reach 5 to 7 times the rated current, which has a great impact on the power grid in an instant. The large starting current causes the leakage resistance voltage drop of the stator winding to increase, and the starting torque is small so heavy-duty starting cannot be achieved. Even if the inverter is used, it can only start within the rated output current range.

 

PMSM Motor: It is driven by a dedicated controller, which lacks the rated output requirements of the reducer. The actual starting current is small, the current is gradually increased according to the load, and the starting torque is large.

 

05. Power Factor

 

Asynchronous motors have a low power factor, they must absorb a large amount of reactive current from the power grid, the large starting current of asynchronous motors will cause a short-term impact on the power grid, and long-term use will cause certain damage to the power grid equipment and transformers. It is necessary to add power compensation units and perform reactive power compensation to ensure the quality of the power grid and increase the cost of equipment use.

 

There is no induced current in the rotor of the permanent magnet synchronous motor, and the power factor of the motor is high, which improves the quality factor of the power grid and eliminates the need to install a compensator.

 

06. Maintenance

 

Asynchronous motor + reducer structure will generate vibration, heat, high failure rate, large lubricant consumption, and high manual maintenance cost; it will cause certain downtime losses.

 

The three-phase Permanent magnet synchronous motor drives the equipment directly. Because the reducer is eliminated, the motor output speed is low, mechanical noise is low, mechanical vibration is small, and the failure rate is low. The entire drive system is almost maintenance-free.

 

The three-phase Permanent magnet synchronous motor drives the equipment directly. Because the reducer is eliminated, the motor output speed is low, mechanical noise is low, mechanical vibration is small, and the failure rate is low. The entire drive system is almost maintenance-free.

 

The characteristics and advantages of permanent magnet motors:

 

Motor from the source of excitation can be divided into two categories: permanent magnet motor, and electric excitation motor. A permanent magnet motor is an electric motor that produces an excitation magnetic field from a permanent magnet. The most widely used three-phase asynchronous motors in industry and civil use, such as Y-Series, Y2-Series, YE2-Series, YX3 Series, Series YB, series YB2 series, etc. all belong to electric excitation motors. ENNENG Motor products are ultra-efficient permanent magnet synchronous motors.

Compared with traditional electric excitation motors, permanent magnet motors, especially rare earth permanent magnet motors, have the advantages of simple structure, reliable operation, small size, lightweight, small loss and high efficiency, and flexible and diverse shape and size of the motor. The application is extremely wide, covering almost all areas of aerospace, national defense, industrial and agricultural production, and daily life.

 

The permanent magnet synchronous motor has the following characteristics:

  • Rated efficiency is 2% to 5% higher than normal asynchronous motors;
  • The efficiency rises rapidly with the increase of the load. When the load changes within the range of 25% to 120%, it maintains high efficiency. The high-efficiency operating range is much higher than that of ordinary asynchronous motors. Light-load, variable-load, and full-load all have significant energy-saving effects;
  • Power factors up to 0.95 and above, no reactive compensation required;
  • The power factor is greatly improved. Compared with asynchronous motors, the running current is reduced by more than 10%. Due to the decrease in operating current and system losses, energy-saving effects of about 1% can be achieved.
  • Low-temperature rise, high power density: 20K lower than three-phase asynchronous motor temperature rise, design temperature rise is the same and can be made into a smaller volume, saving more effective materials;
  • High starting torque and high overload capacity: according to requirements, it can be designed with high starting torque (3-5 times) and high overload capacity;
  • The variable frequency speed control system is used, which is better in dynamic response and better than that of asynchronous motors.
  • The installation dimensions are the same as the asynchronous motors currently widely used, and the design and selection are very convenient.
  • Due to the increase in power factor, the visual power of the power supply system transformer is greatly reduced, which improves the power supply capacity of the transformer, and can also greatly reduce the cost of the system cable (new project);
  • When the new project is built, all the drive systems use permanent magnet synchronous motors, the project investment is basically the same as the use of asynchronous motors, and the project can continue to obtain energy-saving benefits after the project is put into operation;

In the general industrial sector, the replacement of low-voltage(380/660/1140V) high-efficiency asynchronous motors, system saves 5% to 30% energy, and the high-voltage(6kV/10kV) high-efficiency asynchronous motors, the system saves 2% to10%.

 

Why choose permanent magnet ac motors?

 

Permanent magnet AC (PMAC) motors offer several advantages over other types of motors, including:

 

High Efficiency: PMAC motors are highly efficient due to the absence of rotor copper losses and reduced winding losses. They can achieve efficiencies of up to 97%, resulting in significant energy savings.

 

High Power Density: PMAC motors have a higher power density compared to other motor types, which means they can produce more power per unit of size and weight. This makes them ideal for applications where space is limited.

 

High Torque Density: PMAC motors have a high torque density, which means they can produce more torque per unit of size and weight. This makes them ideal for applications where high torque is required.

 

Reduced Maintenance: Since PMAC motors have no brushes, they require less maintenance and have a longer lifespan than other motor types.

 

Improved Control: PMAC motors have better speed and torque control compared to other motor types, making them ideal for applications where precise control is required.

 

Environmentally Friendly: PMAC motors are more environmentally friendly than other motor types since they use rare earth metals, which are easier to recycle and produce less waste compared to other motor types.

 

Overall, the advantages of PMAC motors make them an excellent choice for a wide range of applications, including electric vehicles, industrial machinery, and renewable energy systems.

 

Application:

Permanent magnet synchronous motors can be combined with frequency converters to form the best open-loop steppless speed control system, which has been widely used for speed control transmission equipment in petrochemical, chemical fiber, textile, machinery, electronics, glass, rubber, packaging, printing, paper making, printing and dyeing, metallurgy and other industries.

 

Why you should choose an IPM motor instead of an SPM?

1. High torque is achieved by using reluctance torque in addition to magnetic torque.

2. IPM motors consume up to 30% less power compared to conventional electric motors.

3. Mechanical safety is improved as, unlike in an SPM, the magnet will not detach due to centrifugal force.

4. It can respond to high-speed motor rotation by controlling the two types of torque using vector control.

 

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