Field Installation PET Plastic Recycling Machine For Fiber Level

Field Installation PET Plastic Recycling Machine For Fiber Level

The application of final PET flakes:

About 60-70% of the PET recycled materials­­­_­ are used to chemical fiber and fiber industry.

About 15-20% of the PET flakes are used to make packing materials.

The rest 10-25% of the PET flakes can be used in the fields of granulation, non-woven fabrics, etc

Instruction of PET bottle washing line:

1000kg/h PET bottle Washing Line is the most ideal output and loved by customers, but we also can supply 500kg/h ,1500kg/h, 2000kg/h, 3000kg/h.

Our PET bottle recycling machine is researched, design and manufactured by Stplas Machinery company, integration of Europe technology. With the advantages of high efficiency, high output, well performance, save labors, working stable etc. Our system is used for crushing, washing drying and recycling waste PET bottle which can be treated step by step with this facility. At the same time, it is used to separate PET bottles to flakes remove PP/PE PVC label, cap, oil, garbage, protect the environment, avoid white pollution. And finally make the waste and dirty pet bottle becoming the new finished products PET flakes. It is composed of separator, crusher, cold washing system, dewatering, drying, packing system, etc.

Advantages of PET bottle recycling machine:

1. Final products have good quality. When process PET bottle, final products humidity below 1%, impurities100ppm,PVC label content 100ppm.

2. Parts which contact material use SUS304 stainless steel, thickness more than 3mm, ensure long service lift time and no second pollution to flakes.

3. World famous brand components applied on the production line- NSK bearing, Siemens contactor, Omron temperature, FUJI inverter, Siemens PLC control etc.

4. Friendly control system (PLC integrated & separated control on each machine) and Touch screen panel, easy for operation, monitor and emergency stop.

5. The whole production equipment is researched, design and manufactured by our company with CE certification, ISO9001 certification; it can be designed based on the dirty flakes, and make sure of the quality of the final products.

Main Technical Parameter of PET recycling machine plant:

Each part of the complete PET bottle recycling line:

A. BALE OPENER UNIT

Mainly include below equipment:

Metal Chain Belt conveyor

Bale opener

For the market bottle source packaging method, adopt the special structural design with angled two axis bale opener and two shaft loosing, to reduce the energy consumption of the bottle brick to ensure the maximum transportation energy, especially in the super pressure packaging. In the case of the ordinary opener can not be disbanded, the problem that plagued the industry was solved in a breakthrough manner.

B. Finely divided impurities& water& Magnetic metal separation unit

Mainly include below equipment:

Trommel Machine

Remove water and labels more thoroughly meanwhile effectively removing finely divided impurities

C. LABEL REMOVER UNIT

Mainly include below equipment:

Twin screw conveyor

Label remover machine

Label separator machine

Label Sucking machine

Label collection system

From the composition of the raw material label, the adhesive label is easier to remove. The de-labeling is mainly for the heat-shrinkable label. The patented blade structure, large diameter, low speed, and clever structural design solve the industrial problem, remove the label content and make it more Effectively reduce the breakage rate of the bottle mouth.

D. CACHE/MANUAL SELECTION UNIT

Mainly include below equipment:

Steel frame platform

Manual selection belt

Metal detector

Cache System is one necessary process for large capacity production, It is crucial to the stability of process control, and its location needs to deeply understand its process points. Manual sorting is a re-examination and is a necessary way to ensure quality.

E. CRUSHER UNIT WITH WATER

Mainly include below equipment:

Crusher

Screw conveyor

Special structure design crusher can add water during the grinding process, let the bottle scraps washing for the first step, and at the same time, the temperature of the crusher chamber and tool wear can be reduced, The most efficient to crush scraps and reduced powder of bottle scrap.

The shearing angle between the fixing knife and the rotating knife is higher efficiency grinder, and ensure the running direction of the material in the crusher chamber , to reduce the friction of the material on the casing. Special Institutional design and processing ensure the material can not be gone though between screen and the structure, the strength of the shaft is specially designed during the material selection and heat treatment, and the shaft fracture will be never occur.

F. Floating, hot washer, friction and dewatering unit

Mainly include below equipment:

Floating washer machine

Hot washer machine

High speed friction washer machine

Hot wash reagent circulation system 

Dewatering machine

Floating washer: special design rinse roller, effectively press the material into the water, reduce the take-up rate of the bottle, reduce the loss of the finished product and increase the added value of the accessory product.

Hot washer + friction washer: Effectively removes residual glue, oil and some small impurities on the surface of the bottle, which is critical to the life of the downstream filter components and product quality.

Rinse+ Floating washer: the center idea of the process is the further separation of impurities. To move the chemical which remain the surface of the bottles when hot washer, and some separated suspended solids after rubbing, put into clean water to make the scrap to final wash, ensure the bottle scrap more Purity and Transparency. The key process of the finished product's medicinal and suspended solids residue is at this stage. This is the last level of finished product cleaning. The importance is self-evident.

G. Dewatering drying and packing unit

Mainly contains below equipment:

Dewatering machine

Label Sucking machine

Fan conveying system

Storage hopper

Dewatering drying: The moisture content of the final product is an important indicator of PET recovery. The quality of mechanical dewatering directly affects the quality of the finished product and the energy consumption value during the recycling process. During the design process, the various conditions of the production process are fully considered. The specially designed shaft and anti-blocking screen can achieve the highest output, the lowest product moisture content and the lowest failure rate. The entire organization is designed to make equipment maintenance easy

Label Sucking machine: Combining many years of PET industry production experience, PET dust will have an important impact on the production of the next product, espically POY, In the production of PET sheets, the requirements for dust are extremely strict. The device effectively separates dust, fine plastic labels or films from the flakes.

We also can do PET granulating pelletizing machine:

Technial parameter of TSSK SERIES PET pelletizing line:

If you want to know more information , contact with freely.

Ms Shadow Fan

0086-13913608802