SUZHOU MEIHAO HEAT STAKING TECHNOLOGY CO.,LTD. |
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4-channel pulse plastic thermal riveting machine with
password-protected parameter settings:
The machine utilizes pulse heating technology for riveting. It
provides precise and controlled energy pulses to the riveting area,
ensuring accurate and localized heating of the plastic materials.
This causes the plastic components to melt and deform, which are
then shaped and cooled using the rivet head and air cooling to
achieve the desired form, resulting in strong and reliable
riveting. The machine is equipped with four independent riveting
channels, allowing simultaneous riveting of up to four points on
plastic components. This significantly improves productivity and
efficiency by reducing the overall cycle time and increasing
production rates.
The controller is equipped with RS-485 and Ethernet communication
interfaces, facilitating parameter settings and retrieval. It also
incorporates pulse heating technology with a closed-loop PID
control algorithm, enabling fast heating and cooling cycles for
efficient and reliable riveting. It finds extensive applications in
industries such as electronics, automotive, medical equipment, and
consumer goods manufacturing.
A notable feature of the machine is the ability to customize
parameter settings for each riveting channel. These parameters
include heating temperature, heating time, and heating and cooling
cycle time. Real-time feedback from the controller's detection
curve and actual riveting results allows for adjusting and
modifying the parameters to meet various riveting requirements. The
password protection feature ensures that only authorized personnel
can access and modify the parameter settings, adding an extra layer
of security and preventing unauthorized changes.
Model | HN-1000-4 |
Rated voltage | AC 200V~240V 50Hz |
Rated power | 4000W |
Output voltage | AC 3.8V |
Heating temperature set range | 50~600℃ |
Thermocouple type | Type E |
Communication interface | RS-485/Ethernet |
Number of program groups | 5 groups |
Number of temperature segments | 4 segments |
Parameter password | Yes |
Number of channels | 4 |
Cooling method | Air cooling |
High efficiency | It can simultaneously rivet 4 rivet points |
Weight | 70 kg (Net weight excluding wiring) |
Controller dimensions | 215 mm x 165 mm x 275 mm |
Transformer dimensions | 270 mm x 430 mm x 295 mm |
Attention: Parameter changes caused by product upgrades or other factors will not be notified separately. The physical product shall prevail. Hereby declared! |
The machine can store a total of 5 sets of programs, with each set
capable of setting three groups of parameters. Each group can have
four segments with different temperature parameters for heating.
The four independent riveting channels can be set with different
parameters for individual or simultaneous riveting, allowing for
optimized settings based on different plastic components and
specific application requirements. It is suitable for various
riveting applications, particularly those requiring simultaneous
riveting of multiple points.
Below are the corresponding challenges and actual riveting results
when riveting different types of plastic materials with this
product.
serial number | material name | Difficulty of riveting |
1 | ABS | easy |
2 | ABS+PC | easy |
3 | AES | easy |
4 | AS | easy |
5 | ASA | easy |
6 | PA6 | generally |
7 | PA66+GF30 | generally |
8 | PBT | easy |
9 | PBT+GF30 | generally |
10 | PC | easy |
11 | PE | easy |
12 | PET | generally |
13 | PMMA | easy |
14 | POM | easy |
15 | PP | easy |
16 | PPO | easy |
17 | PPS+GF30 | generally |
Company Profile :
Established in 2009, SUZHOU MEIHAO HEAT STAKING TECHNOLOGY CO.,LTD. is a professional company engaged in the research, development, production, sales, and service of plastic heat staking equipment. With over 14 years of industry experience, we are committed to providing high-quality heat staking equipment to our customers. Our products have gained significant market share domestically and are exported to multiple countries worldwide.
Our primary product lines include pulse plastic heat staking
equipment, plastic hot air cold staking equipment, and pulse heat
press welding equipment. These equipment are widely utilized in
industries such as automotive, electronics, and household
appliances. With a professional R&D team, we prioritize
technological innovation and product optimization within the
industry. We continuously innovate and improve our equipment to
meet the evolving needs of our customers.
If you require a custom-made product, please contact us first to
obtain detailed information.
FAQ:
Q1: What are your competitive advantages?
A1: With over 14 years of experience, we are industry leaders in
various aspects. Additionally, we are direct manufacturers for all
our products, ensuring that you can purchase the products you need
at the most competitive prices.
Q2: How do you ensure product quality?
A2: For exclusive and customized designs, we first produce samples
for testing, ensuring that they meet customer satisfaction before
proceeding to mass production. All products undergo strict testing
procedures and are only packaged and shipped after passing quality
assessments.
Q3: What post-sales services do you offer?
A3: Upon receiving the products, our dedicated team of
professionals provides remote assistance to guide you through the
installation and utilization of our products.