Pulse Plastic Heat Staking Equipment with Staking Points Editing Function for Heat Staking Plastic

The Three Axis Platform Pulse Plastic Heat Staking Equipment is a pulse plastic heat staking equipment with staking points editing function designed for heat staking plastic.

The Three Axis Platform Pulse Plastic Heat Staking Equipment finds extensive application across diverse manufacturing sectors, including automotive, consumer electronics, plastic products, and medical equipment. In plastic component and PCB assembly, it serves as an effective solution. Leveraging its pulse plastic heat staking technology, it enables the creation of visually appealing and durable joints without the need for additional consumables such as screws or adhesives, thereby promoting lightweight product design and resource efficiency for sustainable development.

This advanced equipment combines PID closed-loop algorithm and PLC control to precisely regulate the pulse plastic heat staking process. By rapidly heating plastic stakes using pulses and subsequently cooling them with compressed air, it achieves aesthetically pleasing and robust staking points. Employing the pulse plastic heat staking technique improves production efficiency and quality while ensuring minimal impact on the performance of surrounding components. This ensures overall product integrity and excellence.

Specification Table for Three Axis Platform Pulse Plastic Heat Staking Equipment

The specific operation of utilizing the Three Axis Platform Pulse Plastic Heat Staking Equipment to connect plastic components and PCB begins with considerations in product design. To start with, during PCB production, appropriate holes need to be strategically placed in suitable positions. The number of holes can be determined based on the overall area of the PCB, while the hole size determines the diameter of the corresponding plastic stakes on the plastic components. Similarly, during plastic component design, plastic stakes should be incorporated at the corresponding locations for PCB installation. The specific volume of the plastic stakes determines the resulting diameter and thickness of the staking points formed after heat staking, thereby influencing the strength of the connection between the plastic components and PCB. Therefore, the volume of the plastic stakes should be determined based on the desired diameter of the staking points and the desired strength of the connection between the plastic components and PCB.

Once the design phase is completed, the manufactured plastic components and PCB are assembled. Subsequently, the Three Axis Platform Pulse Plastic Heat Staking Equipment is employed to heat stake the plastic stakes. Prior to commencing the heat staking process, the positions of the plastic stakes should be accurately located on the equipment, which has the capability to store the positions of multiple plastic stakes. After aligning all the plastic stake positions, appropriate heat staking parameters such as heating temperature and duration are configured on the controller of the Three Axis Platform Pulse Plastic Heat Staking Equipment. The specific parameter values should be adjusted according to the material and volume of the plastic stakes.

Once all necessary preparations are in place, the Three Axis Platform Pulse Plastic Heat Staking Equipment can be activated. It sequentially performs the heat staking process on the aligned plastic stakes until all plastic stakes have been heat staked.

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Data table of heat staking difficulty levels corresponding to different plastic stakes materials