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[China]
Trade Verify
Address: Kaifull Industrial Part, Goabu Industrial Area, Donguan, Guangdong, China, 523287
Contact name:Bruce Niu
Shenzhen Zion Kaifull Automation Technology Co., Ltd. |
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High precision ZPLF060-L3-(64, 80, 100, 125, 140, 175, 200, 250, 280, 350)-S2-P2 series planetary gearboxs are widely used in industrial automation fields
and helps our customers to fastly develop thousands of innovative and flexible automation applications all over the world each year.
Kaifull PRMCA planetary gear reducers applications reference.
Planetary gearboxes machines are widely used in the industrial fields, especially suitable for applications that require high precision, high load and high reliability, such as CNC machine tools, civil carving machines, medical equipment, laser equipment, automobile manufacturing, robotics, metallurgy Rolling machines and roll machines, aerospace, military equipment, new energy system, communication automatic adjustable antennas, scientific measurement of calibration equipment, shipbuilding industry, etc.
The following are several common applications of planetary reducer in the industrial field:
Machine tool manufacturing
Planetary reducer can be used for the main shaft of the machine tool, inlet transmission and other parts to improve the movement accuracy and stability of the machine tool.
Automated production line
Planetary reducer can be used to automate the transportation belt, handling machinery, robot and other equipment on the automation production line to achieve accurate location control and efficient transmission.
Packaging machinery
Planetary reducer can be used for the transportation, assembly and closed links of packaging machinery to improve the accuracy and efficiency of the packaging.
Textile Machinery
Planetary reducer can be used for fine yarn machines, integrated machines and finishing machines in textile machinery to achieve relatively stable and accurate transmission effects.
The automotive industry
Planetary reducer is an important transmission device in the car transmission. It is widely used in the automotive industry.
Metallurgical industry
In the metallurgical industry, planetary reducer is usually used in transmission mechanisms such as rolling machines and roll machines.
Shipping industry
The advantages of planetary reducer have been widely used in the ship industry. For example, in the host, auxiliary machine and pump device of large ships, planetary reducer can provide stable output torque and smooth transmission.
The working principle of planetary reducer is based on the basic principles of the planetary rotation system. It consists of multiple planet wheels, inner gear, solar wheels, and frameworks. The number of planet wheels can be selected according to the demand for deceleration and the efficiency of transmission, usually 3-8. The inner gear is fixed in the frame, while the solar wheel is a central wheel, which is connected to the input shaft. When the input shaft is rotated, the solar wheels drive the planet to rotate. While the planet wheel revolves along the orbit of the inner gear, it also rotates along its own axis. This special way of exercise enables the planetary wheel system to achieve a large deceleration ratio, and also ensures the stability and accuracy of the transmission.
The rotation of the input shaft is passed to the planet wheel through the solar wheel, and the planet wheel starts to rotate under the drive of the solar wheel.
While the planetary wheel revolves along the track of the inner gear, it also rotates along its own axis. This special way of exercise enables the deceleration ratio of the planetary wheel system.
The revolver and rotation of the planet wheel pass the power to the planetary rack, and the planetary shelf transmits the power to the output shaft, which drives the entire decelerator to rotate.
Under the precision manufacturing and installation of the decelerator, the stability and accuracy of the transmission are guaranteed, enabling the planetary reducer to achieve a high -precision deceleration effect.
Kaifull Planetary Reducers Features and advantages
The reduction ratios very rich
Planetary gear reducer’s function is to decelerate and increase torque. The speed ratio can reach up to 30,000:1, and the transmission rate ratio of single -stage harmonic gears can also reach 1,000.
High loading capacity
When the planetary decelerator rotates, the number of the gears meshed is more, and the soft wheels use high strength materials, so they have a high loading capacity.
High accuracy
Because the planetary reducer are rotated, the number of meshing gears are more, and the error generates will be compensated by each other, so it is a more accurate transmission. Also Kaifull use extra high precision CNC machines to process gears, which also enables high precision.
High transmission efficiency
The soft wheel teeth of the planetary reducer, during the rotation process, it moves at a constant speed, so his movement is more stable. Even at a high input speed, the relatively sliding speed of this round is still very low, which is still very low. Essence Such a balanced movement can effectively reduce the wear of the wheel tooth and improve the driving efficiency. During the transmission, although both sides of the gear participated in the work, there was no impact, so the transmission movement of the planetary reducer is very smooth.
| Matched Motors | Servos 100W, 200W, 400W | |||||||||
| Reduction Ratios | 64:1 | 80:1 | 100:1 | 125:1 | 140:1 | 175:1 | 200:1 | 250:1 | 280:1 | 350:1 |
| Backlash (arcmin) | <15arcmin | |||||||||
| Rated Input Speed (rpm) | 3000 | |||||||||
| Max. Input Speed (rpm) | 6000 | |||||||||
| Rated Outout Torque (N.m) | 37.5 | 37.5 | 37.5 | 41 | 37.5 | 41 | 37.5 | 41 | 37.5 | 41 |
| Max. Output Torque (N.m) | 75 | 75 | 75 | 82 | 75 | 82 | 75 | 82 | 75 | 82 |
| Rotor Inertia (Kgcm2) | 0.092 | 0.092 | 0.092 | 0.092 | 0.091 | 0.091 | 0.091 | 0.091 | 0.091 | 0.091 |
| Max. Radical Force (N.m) | 170 | |||||||||
| Max. Axial Force (N.m) | 120 | |||||||||
| Average Lifetime (hours) | >20000 | |||||||||
| Noise Level (dB) | 60 | |||||||||
| IP Grade | IP65 | |||||||||
| Lubrication | Long-term Grease | |||||||||
| Efficiency | 95% | |||||||||
| Weight (Kg) | 3.05 | |||||||||
| Shaft Adaptor | Available | |||||||||
Note: If you find difficulty in model selection, just kindly contact us and the most proper reducer will be recommended.
Kaifull Automation, is one of the leading middle and high-end motion control products&System vendors in China with strong R&D capabilities and rich indutrial application experiences of more than 20 years.
Such as Steppers (stepper drivers, open and closed loop motors, geared stepper motors, motors with brake, integrated drivers and motors), Linear Steppers (drivers and motors), Servos (drivers and motors, other brands), Brushless(Drivers and motors, other brands), Linear Motors (Drivers and motors), Variable Frequency Drives/Inverters(other brands), Electric Spindles(Other brands), Planetary and Harmonic Reducers, Motion Controllers(other brands), etc.
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5. TechnicaL Support and Services
Standard products delivery within 10-15days.
Professional and high quality customization available.
7*24 technical services via email, Teamviewer, social medias, customer visiting etc.
Site support or training for dealers both in China and customer countries.
18months or 24months warrenty for most products, epcial products will be exceptional, such as spindle motopr bearings for 6months.
Sending pareparts for repairing or repair in China and send back to customers in new shipments.
Mostly FOB, DAP or as per customer need and payment by T/T through bank accounts prefered.
Support all shipment methods, such as express, air, sea, or Sino-euro train shipment etc.
