ZPLF060-L2 RATIO 16 TO 70 Spur Gear Right Angle Planetary Gearbox Reducer High Torque For CNC And Industrial Automation

1. Products Overview

High precision ZPLF060-L2-(16, 20, 25, 28, 35, 40, 50, 70)-S2-P2 series planetary gearboxs are widely used in industrial automation fields 

and helps our customers to fastly develop thousands of innovative and flexible automation applications all over the world each year.

Kaifull PRMCA planetary gear reducers applications reference.

Planetary gearboxes machines are widely used in the industrial fields, especially suitable for applications that require high precision, high load and high reliability, such as CNC machine tools, civil carving machines, medical equipment, laser equipment, automobile manufacturing, robotics, metallurgy Rolling machines and roll machines, aerospace, military equipment, new energy system, communication automatic adjustable antennas, scientific measurement of calibration equipment, shipbuilding industry, etc.

The following are several common applications of planetary reducer in the industrial field:

Machine tool manufacturing

Planetary reducer can be used for the main shaft of the machine tool, inlet transmission and other parts to improve the movement accuracy and stability of the machine tool.

Automated production line

Planetary reducer can be used to automate the transportation belt, handling machinery, robot and other equipment on the automation production line to achieve accurate location control and efficient transmission.

Packaging machinery

Planetary reducer can be used for the transportation, assembly and closed links of packaging machinery to improve the accuracy and efficiency of the packaging.

Textile Machinery

Planetary reducer can be used for fine yarn machines, integrated machines and finishing machines in textile machinery to achieve relatively stable and accurate transmission effects.

The automotive industry

Planetary reducer is an important transmission device in the car transmission. It is widely used in the automotive industry.

Metallurgical industry

In the metallurgical industry, planetary reducer is usually used in transmission mechanisms such as rolling machines and roll machines.

Shipping industry

The advantages of planetary reducer have been widely used in the ship industry. For example, in the host, auxiliary machine and pump device of large ships, planetary reducer can provide stable output torque and smooth transmission.

The working principle of planetary reducer is based on the basic principles of the planetary rotation system. It consists of multiple planet wheels, inner gear, solar wheels, and frameworks. The number of planet wheels can be selected according to the demand for deceleration and the efficiency of transmission, usually 3-8. The inner gear is fixed in the frame, while the solar wheel is a central wheel, which is connected to the input shaft. When the input shaft is rotated, the solar wheels drive the planet to rotate. While the planet wheel revolves along the orbit of the inner gear, it also rotates along its own axis. This special way of exercise enables the planetary wheel system to achieve a large deceleration ratio, and also ensures the stability and accuracy of the transmission.

The rotation of the input shaft is passed to the planet wheel through the solar wheel, and the planet wheel starts to rotate under the drive of the solar wheel.

While the planetary wheel revolves along the track of the inner gear, it also rotates along its own axis. This special way of exercise enables the deceleration ratio of the planetary wheel system.

The revolver and rotation of the planet wheel pass the power to the planetary rack, and the planetary shelf transmits the power to the output shaft, which drives the entire decelerator to rotate.

Under the precision manufacturing and installation of the decelerator, the stability and accuracy of the transmission are guaranteed, enabling the planetary reducer to achieve a high -precision deceleration effect.

Kaifull Planetary Reducers Features and advantages

Wide reduction ratio range. There are many groups of gear meshing transmission of planetary reducer. The number of gear groups is large, and the transmission speed increases correspondingly.

High carrying capacity. This is because the reducer has many teeth meshed at the same time, and the material rigidity used in the tooth strips is high. After precision processing, the overall carrying capacity of the planetary reducer improves effectively.

High transmission accuracy. The meshing accuracy between the gears is high, which can be less than 1 arc-min. Compared to other types of reducers, it is a high precision reducer.

High efficiency and stable movements. Because each group of gears in the gear reducer only bite the single tooth surface during the deceleration, the gear surface stress requirements are greater when the torque is equal. Therefore, the gear design must be used in large modes and thickness. The larger the gear mold, the greater the tolerance value between the gears, the higher the gap between the gear, and the accumulated side gap accumulated between each deceleration ratio will increase. The precise planetary gearbox combines the unique multi-point uniform, tightly combined structure and the arc structure of the outer gear. In addition to improving the efficiency of the reducer, the design itself can also achieve high -precision positioning.

Easy installation. There are three basic components of the planetary reducer: simple structure, small parts, convenient installation, input and output shaft coaxial, so the structure is simple and the installation is convenient.

The precision planetary reducer is small, light in weight. These characteristics make design more valuable. Among the traditional gear deceleration devices, multiple groups of large and small gears reduce speed through biased transmission. The deceleration ratio is generated by the multiple times of the two gears, and the distance between the size of the gears is pulled open a certain distance. Therefore, the gearbox has a huge room. Especially in the case of high rotating rate, more than two deceleration gear boxes are needed to connect. The structural strength is relatively weakened, the length of the gearbox is longer, resulting in a particularly large volume and a particularly large weight. The structure of the planetary reducer can be repeatedly connected according to the required number of paragraphs, or multiple combinations can be completed separately.

High torque and anti-impact capabilities. Traditional gear is driven by the squeezing of a few contact surfaces between the two gears. All the loads are concentrated on a few contacted surfaces, so it is easy to cause friction between the gears and breaks. The planet reducer has 6 larger 360 degree uniform loads on the gear contact surface. Multiple tooth surfaces of the planet reducer uniformly be uniformly affected by instantaneous impact loads, making the planet deceleration a greater impact. Excessive loads and damage or cracking of the subject and bearings.

Naming Rules 

2. Main Technical Specifications

Technical specifications of more models of ZPLF Series

3. Mechanical Drawings (in mm) & Wirings

Note: If you find difficulty in model selection, just kindly contact us and the most proper reducer will be recommended.

More Types of Spur Gear Planetary Gearboxes Available

High Standard Quality Management System

4. Company Overview

COMPANY

Kaifull Automation, is one of the leading middle and high-end motion control products&System vendors in China with strong R&D capabilities and rich indutrial application experiences of more than 20 years.

PRODUCTS

Such as Steppers (stepper drivers, open and closed loop motors, geared stepper motors, motors with brake, integrated drivers and motors), Linear Steppers (drivers and motors), Servos (drivers and motors, other brands), Brushless(Drivers and motors, other brands), Linear Motors (Drivers and motors), Variable Frequency Drives/Inverters(other brands), Electric Spindles(Other brands), Planetary and Harmonic Reducers, Motion Controllers(other brands), etc.

5. TechnicaL Support and Services

Fast Delivery

Standard products delivery within 10-15days.

Flexible Customization

Professional and high quality customization available.

Remote Support

7*24 technical services via email, Teamviewer, social medias, customer visiting etc.

On Site Support

Site support or training for dealers both in China and customer countries.

Warranty

18months or 24months warrenty for most products, epcial products will be exceptional, such as spindle motopr bearings for 6months.

Sending pareparts for repairing or repair in China and send back to customers in new shipments.

6. Commercials and Shipment

Commercials

Mostly FOB, DAP or as per customer need and payment by T/T through bank accounts prefered.

Shipment Methods

Support all shipment methods, such as express, air, sea, or Sino-euro train shipment etc.