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[China]
Trade Verify
Address: Kaifull Industrial Part, Goabu Industrial Area, Donguan, Guangdong, China, 523287
Contact name:Bruce Niu
Shenzhen Zion Kaifull Automation Technology Co., Ltd. |
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Kaifull PRMCA planetary gear reducers applications reference.
Machinery manufacturing: Planetary reducer can be used to drive various rotor components on the machine tools, such as lathes, milling machines, grinding machines, etc.
Packaging machinery: Planetary reducer can be used to drive various packaging equipment such as sealing machines, filling machines, labeling machines, and marking machines to achieve efficient and accurate packaging movements.
Textile machinery: Planetary reducer can be used for transmission of textile production equipment such as weaving machines, rolling machines, printing and dyeing machines to improve production efficiency and product quality.
Printing machinery: Planetary reducer can be used for transmission of printing equipment such as plastic printers, flat printing machines, soft printers, etc., to achieve precise and fast printing processes.
The field of aerospace: Planetary reducer can be used as high precision, high performance, high reliability forces, which are widely used in aircraft, missiles, satellites, aerospace fields.
Automotive industry: Planetary reducer can be used in the transmission of gearboxes, engines, hub reducers, power transmission, clutch and other components of the automotive industry to improve the power and fuel economy of automobiles.
The field of petrochemical industry: Planetary reducer can be applied to petroleum, chemical industry and other fields. In the process of natural gas, chemical production, it is used as a driver equipment.
Medical equipment: Planetary reducer can be used for transmission of medical equipment such as X -ray machines, CT machines, and nuclear magnetic resonance to ensure the stability and accuracy of medical equipment.
Metallurgical machinery: Planetary reducer can be used for the transmission of metallurgical production equipment such as rolling machines and casting machines to improve production efficiency and product quality.
Various industrial robots: Planetary reducer can be used for the transmission and execution agencies of various industrial robots to improve the accuracy and execution efficiency of robots.
Planetary Reducer is a widely used industrial product that can reduce the speed of the motor and increase the output torque.
Planet reducer is usually closely combined with an inner tooth ring on the teeth box housing. The center of the teeth box has a solar gear driven by an external power, and the three planetary wheels are coincided with the solar wheel. When the planetary decelerator is an external input power driving the solar teeth, it can drive the planetary gear rotation, the output power of the force axis, and reduce the output speed.
In addition to the basic principles of the planetary wheel system, the performance of the planetary deceleration is also affected by many other factors. For example, the selection of materials, the application of thermal treatment process, the processing accuracy of the gear, the design of the assembly, and the design of the lubrication system will affect the performance of the reducer. Therefore, in order to obtain high efficiency, high stability, and long lifetime, strict quality control needs to be implemented in product design, manufacturing and testing etc.
Kaifull Planetary Reducers Features and advantages
Wide reduction ratio range. There are many groups of gear meshing transmission of planetary reducer. The number of gear groups is large, and the transmission speed increases correspondingly.
High carrying capacity. This is because the reducer has many teeth meshed at the same time, and the material rigidity used in the tooth strips is high. After precision processing, the overall carrying capacity of the planetary reducer improves effectively.
High transmission accuracy. The meshing accuracy between the gears is high, which can be less than 1 arc-min. Compared to other types of reducers, it is a high precision reducer.
High efficiency and stable movements. Because each group of gears in the gear reducer only bite the single tooth surface during the deceleration, the gear surface stress requirements are greater when the torque is equal. Therefore, the gear design must be used in large modes and thickness. The larger the gear mold, the greater the tolerance value between the gears, the higher the gap between the gear, and the accumulated side gap accumulated between each deceleration ratio will increase. The precise planetary gearbox combines the unique multi-point uniform, tightly combined structure and the arc structure of the outer gear. In addition to improving the efficiency of the reducer, the design itself can also achieve high -precision positioning.
Easy installation. There are three basic components of the planetary reducer: simple structure, small parts, convenient installation, input and output shaft coaxial, so the structure is simple and the installation is convenient.
The precision planetary reducer is small, light in weight. These characteristics make design more valuable. Among the traditional gear deceleration devices, multiple groups of large and small gears reduce speed through biased transmission. The deceleration ratio is generated by the multiple times of the two gears, and the distance between the size of the gears is pulled open a certain distance. Therefore, the gearbox has a huge room. Especially in the case of high rotating rate, more than two deceleration gear boxes are needed to connect. The structural strength is relatively weakened, the length of the gearbox is longer, resulting in a particularly large volume and a particularly large weight. The structure of the planetary reducer can be repeatedly connected according to the required number of paragraphs, or multiple combinations can be completed separately.
High torque and anti-impact capabilities. Traditional gear is driven by the squeezing of a few contact surfaces between the two gears. All the loads are concentrated on a few contacted surfaces, so it is easy to cause friction between the gears and breaks. The planet reducer has 6 larger 360 degree uniform loads on the gear contact surface. Multiple tooth surfaces of the planet reducer uniformly be uniformly affected by instantaneous impact loads, making the planet deceleration a greater impact. Excessive loads and damage or cracking of the subject and bearings.
Naming Rules
| Matched Motors | Servo motor 750W, 1000W, 1.5KW, Stepper Nema 42 & 52, frame size 110mm & 130mm | |||||||||
| Reduction Ratios | 12:1 | 15:1 | 16:1 | 20:1 | 25:1 | 28:1 | 35:1 | 40:1 | 50:1 | 70:1 |
| Backlash (arcmin) | <12 arcmin | |||||||||
| Rated Input Speed (rpm) | 2000 | |||||||||
| Max. Input Speed (rpm) | 3500 | |||||||||
| Rated Outout Torque (N.m) | 250 | 250 | 250 | 250 | 264 | 250 | 364 | 250 | 364 | 177 |
| Max. Output Torque (N.m) | 500 | 500 | 500 | 500 | 528 | 500 | 728 | 500 | 728 | 354 |
| Rotor Inertia (Kgcm2) | 1.65 | 1.65 | 1.22 | 1.15 | 1.15 | 1.13 | 1.13 | 1.11 | 1.11 | 1.11 |
| Max. Radical Force (N.m) | 2230 | |||||||||
| Max. Axial Force (N.m) | 1550 | |||||||||
| Average Lifetime (hours) | >20000 | |||||||||
| Noise Level (dB) | 60 | |||||||||
| IP Grade | IP65 | |||||||||
| Lubrication | Long-term Grease | |||||||||
| Efficiency | 95% | |||||||||
| Weight (Kg) | 16.7 | |||||||||
| Shaft Adaptor | Available | |||||||||
Note: If you find difficulty in model selection, just kindly contact us and the most proper reducer will be recommended.
Kaifull Automation, is one of the leading middle and high-end motion control products&System vendors in China with strong R&D capabilities and rich indutrial application experiences of more than 20 years.
Such as Steppers (stepper drivers, open and closed loop motors, geared stepper motors, motors with brake, integrated drivers and motors), Linear Steppers (drivers and motors), Servos (drivers and motors, other brands), Brushless(Drivers and motors, other brands), Linear Motors (Drivers and motors), Variable Frequency Drives/Inverters(other brands), Electric Spindles(Other brands), Planetary and Harmonic Reducers, Motion Controllers(other brands), etc.
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5. TechnicaL Support and Services
Standard products delivery within 10-15days.
Professional and high quality customization available.
7*24 technical services via email, Teamviewer, social medias, customer visiting etc.
Site support or training for dealers both in China and customer countries.
18months or 24months warrenty for most products, epcial products will be exceptional, such as spindle motopr bearings for 6months.
Sending pareparts for repairing or repair in China and send back to customers in new shipments.
Mostly FOB, DAP or as per customer need and payment by T/T through bank accounts prefered.
Support all shipment methods, such as express, air, sea, or Sino-euro train shipment etc.
