ZPLE060-L1 RATIO 3 TO 10 Spur Gear Right Angle Planetary Gearbox Reducer High Torque For CNC And Industrial Automation

1. Products Overview

High precision ZPLE060-L1-(3, 4, 5, 7, 10)-S2-P2 series planetary gearboxs are widely used in industrial automation fields and widely appreciated by our customer all over the world.

Kaifull PRMCA planetary gear reducers applications reference.

Machinery manufacturing: Planetary reducer can be used to drive various rotor components on the machine tools, such as lathes, milling machines, grinding machines, etc.

Packaging machinery: Planetary reducer can be used to drive various packaging equipment such as sealing machines, filling machines, labeling machines, and marking machines to achieve efficient and accurate packaging movements.

Textile machinery: Planetary reducer can be used for transmission of textile production equipment such as weaving machines, rolling machines, printing and dyeing machines to improve production efficiency and product quality.

Printing machinery: Planetary reducer can be used for transmission of printing equipment such as plastic printers, flat printing machines, soft printers, etc., to achieve precise and fast printing processes.

The field of aerospace: Planetary reducer can be used as high precision, high performance, high reliability forces, which are widely used in aircraft, missiles, satellites, aerospace fields.

Automotive industry: Planetary reducer can be used in the transmission of gearboxes, engines, hub reducers, power transmission, clutch and other components of the automotive industry to improve the power and fuel economy of automobiles.

The field of petrochemical industry: Planetary reducer can be applied to petroleum, chemical industry and other fields. In the process of natural gas, chemical production, it is used as a driver equipment.

Medical equipment: Planetary reducer can be used for transmission of medical equipment such as X -ray machines, CT machines, and nuclear magnetic resonance to ensure the stability and accuracy of medical equipment.

Metallurgical machinery: Planetary reducer can be used for the transmission of metallurgical production equipment such as rolling machines and casting machines to improve production efficiency and product quality.

Various industrial robots: Planetary reducer can be used for the transmission and execution agencies of various industrial robots to improve the accuracy and execution efficiency of robots.

The working principle of planetary reducer is based on the basic principles of the planetary rotation system. It consists of multiple planet wheels, inner gear, solar wheels, and frameworks. The number of planet wheels can be selected according to the demand for deceleration and the efficiency of transmission, usually 3-8. The inner gear is fixed in the frame, while the solar wheel is a central wheel, which is connected to the input shaft. When the input shaft is rotated, the solar wheels drive the planet to rotate. While the planet wheel revolves along the orbit of the inner gear, it also rotates along its own axis. This special way of exercise enables the planetary wheel system to achieve a large deceleration ratio, and also ensures the stability and accuracy of the transmission.

The rotation of the input shaft is passed to the planet wheel through the solar wheel, and the planet wheel starts to rotate under the drive of the solar wheel.

While the planetary wheel revolves along the track of the inner gear, it also rotates along its own axis. This special way of exercise enables the deceleration ratio of the planetary wheel system.

The revolver and rotation of the planet wheel pass the power to the planetary rack, and the planetary shelf transmits the power to the output shaft, which drives the entire decelerator to rotate.

Under the precision manufacturing and installation of the decelerator, the stability and accuracy of the transmission are guaranteed, enabling the planetary reducer to achieve a high -precision deceleration effect.

Kaifull Planetary Reducers Features and advantages

High accuracy: The working principle and structure of the planetary reducer makes the error in the transmission process very small and high accuracy. Due to the large contact area of the planetary gearbox, and the number of teeth of each gear wheel, the accuracy is high, which can meet the high-precision transmission requirements.

Large torque: Because the planetary reducer adopts the form of multi-gear combination, the torque transmitted is very large, which can achieve high work efficiency.

Low noise: Planetary reducer uses precision machining gears and other transmission components to make its transmission accuracy high, stable speed, and stable operation during work.

Life lifetime: The internal parts of the planetary deceleration machine are made of high-quality materials, with strong durability and long service life.

High efficiency: The transmission efficiency of the planetary reducer is high, and the noise is low and the temperature is small.

Compact structure: The structure of the planetary reducer is compact. Compared with other types of reducers, the volume is small and can play a role in limited space.

Terms of Planetary reducers 

Speed reduction ratio: The value of the inputting speed ratio to the output speed.

Stage number: Number of planetary gears’ stage. Because a set of planetary gears cannot meet a large transmission ratio, sometimes two or three sets are needed to meet the user's requirements for larger transmission ratios. Due to the increase of the number of planetary gears, the length of the planetary gearbox will increase and the efficiency will decrease.

Full load efficiency: Refers to the power transmission efficiency of the reducer with the maximum load (failure output torque).

Average lifetime: Refers to the continuous working time when the gearbox is carrying the rated load with the highest input speed.

Rated output torque: The standard output torque value for a planetary gear reducer. At this value, when the output speed is 100 rpm, the life span of the reducer is the average life. Exceeding this value, the average life span of the deceleration will decrease. When the output torque is more than twice the value, the reducer fails.

Lubrication: No need to lubricate. The planetary speed reducer is a full sealing device, so there is no need to use lubricating fat in the entire use period.

Noise: The unit is decibel (DB). This value is measured when the input speed is 3000 rpm/minute, without load, and one meter away from the reducer.

Backlash: Fix the output end, rotate the input end clockwise and counterclockwise, so that when the output end generates the rated torque ±2% torque, there is a tiny corner displacement at the input terminal of the reducer. The unit is arc-min, which is one-sixth of one degree.

Naming Rules 

2. Main Technical Specifications

Technical specifications of more models of ZPLE Series

3. Mechanical Drawings (in mm) & Wirings

Note: If you find difficulty in model selection, just kindly contact us and the most proper reducer will be recommended.

More Types of Spur Gear Planetary Gearboxes Available

High Standard Quality Management System

4. Company Overview

COMPANY

Kaifull Automation, is one of the leading middle and high-end motion control products&System vendors in China with strong R&D capabilities and rich indutrial application experiences of more than 20 years.

PRODUCTS

Such as Steppers (stepper drivers, open and closed loop motors, geared stepper motors, motors with brake, integrated drivers and motors), Linear Steppers (drivers and motors), Servos (drivers and motors, other brands), Brushless(Drivers and motors, other brands), Linear Motors (Drivers and motors), Variable Frequency Drives/Inverters(other brands), Electric Spindles(Other brands), Planetary and Harmonic Reducers, Motion Controllers(other brands), etc.

5. TechnicaL Support and Services

Fast Delivery

Standard products delivery within 10-15days.

Flexible Customization

Professional and high quality customization available.

Remote Support

7*24 technical services via email, Teamviewer, social medias, customer visiting etc.

On Site Support

Site support or training for dealers both in China and customer countries.

Warranty

18months or 24months warrenty for most products, epcial products will be exceptional, such as spindle motopr bearings for 6months.

Sending pareparts for repairing or repair in China and send back to customers in new shipments.

6. Commercials and Shipment

Commercials

Mostly FOB, DAP or as per customer need and payment by T/T through bank accounts prefered.

Shipment Methods

Support all shipment methods, such as express, air, sea, or Sino-euro train shipment etc.